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Introduction Safety notes Description Installing/Mounting Ultrasonic Flowmeter SONO 3500 CT Electrical connection Commissioning Operating Instructions Functions Service and maintenance Troubleshooting/FAQs Technical data Parameter lists Settings 07/2019 VI.SH.P2.02...
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Note the following: WARNING Danfoss products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Danfoss. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Remote transmitter only: Electrical connection of sensor cable ..........28 Compact and remote transmitters: Connecting output and power supply ......31 Wiring energy calculator type INFOCAL 9................33 Sealing of SONO 3500 CT ..................... 34 5.5.1 User sealing of sensor ......................34 5.5.2...
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SONO 3500 CT ........................67 10.2 Battery ............................ 68 10.3 Sensor for SONO 3500 CT ....................69 10.4 Dimensional drawings for SONO 3500 CT ................70 10.5 Pipe dimensions for SONO 3500 CT ..................70 SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Parameter lists ............................73 Identification ..........................73 Output ............................. 74 Diagnostic ..........................76 Meter setup ..........................81 Human Interface ........................83 Unit conversion table ......................83 Settings ..............................85 Factory settings ........................85 Index..............................87 SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Table of contents SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Items supplied The device can be delivered as either a compact or a remote system. Compact system • Sensor • Transmitter • Operating Instruction • Calibration report SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Device identification The SONO 3500 CT flowmeter is delivered with different labels (nameplates) on the transmitter and sensor. The transmitter and sensor are matched paired. The transmitter has two nameplates. One (silver) is placed on the front of the transmitter.
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Cable length (one transducer cable); Software version ⑧ Calibration factor; Production year ⑨ Ambient temperature range ⑩ Type approval number ⑪ Accuracy class ⑫ Environmental class ⑬ Verification markings Figure 1-1 Transmitter system nameplate SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Further Information Product information on the Internet The Operating Instructions are available on the Danfoss homepage, where further information on the range of Danfoss flowmeters may also be found: Product information (http://www.danfoss.com/en/products/energy-metering/dhs/energy-metering/) SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Password-protected data (Page 50). Note For type-approved and verified SONO 3500 CT flowmeter the settings are HW key protected and can only be read, but not changed via PDM. This HW key is protected via the verification sealing. The verification sealing can only be broken by the user with the acceptance of the local authorities.
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Introduction 1.5 Further Information SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
– Do not expose to temperature beyond the specified temperature range or incinerate the battery. – Do not crush, puncture or open cells or disassemble battery packs. – Do not weld or solder to the battery’s body. – Do not expose contents to water. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
NOT allowed for use in hazardous areas! Equipment used in hazardous areas must be Ex-approved and marked accordingly! This device is NOT approved for use in hazardous areas! Certificates Certificates are posted on the Internet. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Description Overview The SONO 3500 CT ultrasonic flowmeter systems consist of a sensor and a transmitter. The transmitter is type-approved with the custody transfer (CT) approval for use in energy metering systems. The transmitter is designed to measure flow water applications.
● Two digital outputs for volume pulse or alarm Applications The main application for the type-approved SONO 3500 CT flowmeters is measurement of water flow in district heating plants, local networks, boiler stations, substations, chiller plants, irrigations plants, and other general water applications.
SONO 3500 CT flowmeters In SONO 3500 CT flowmeters the ultrasonic transducers are placed at an angle θ in relation to the pipe axis. The transducers function as transmitters and receivers of the ultrasonic signals.
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Description 3.5 Principle of operation Figure 3-2 Measuring principle The ultrasonic signal is sent directly between the transducers. The advantage gained sending signals from point to point is an extremely good signal strength. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
The flowmeter installation is done in two steps: 1. Sensor installation 2. Transmitter installation Environment SONO 3500 CT flowmeters are suitable for indoor and outdoor installations. ● Make sure that temperature and ambient specifications indicated on the device type plate/label are not exceeded. CAUTION Direct sunlight Device damage.
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Find a position on the pipeline where inlet pipe to flowmeter has a straight length as specified below. Single bend 1 x 90° bend L2: Min. 10 x pipe diameter L1: 3 x pipe diameter SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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2 x 90° bends in the same plane L2: Min. 10 x pipe diameter L1: 3 x pipe diameter Triple bend 3 x 90° bends in two planes L2: Min. 20 x pipe diameter L1: 3 x pipe diameter SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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In horizontal installation avoid any upward/downward position of the transducers. Precautions Avoid installation at the highest point in the system because air bubbles will be trapped in flowmeter. Avoid installation at a point where there is a free outlet after flowmeter. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Flowmeter pipe section may be installed in either a horizontal or vertical position. Note To obtain maximum battery lifetime with the Lithium Thionyl Chloride battery pack. it is recommended to install the flowmeter transmitter in an upright position. 4.2.2 Reduction SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Transmitter installation (compact/remote versions) The transmitter is packed separately - ready for plug-in into base part. There are two mounting versions of the transmitter (as shown in figures below): ● remote transmitter ● compact transmitter SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Installation wall mounting kit (remote transmitter) Mount wall/pipe mounting bracket in an appropriate place. Pipe mounting Wall mounting Note Take coaxial cable length into consideration, and allow adequate space for cable inlets underneath and on both sides. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
The battery is not of a rechargeable type and must be replaced latest after 6 years. Note Male battery plug is not connected to plug female socket connection upon delivery. This connection must be made to enable backup battery power supply. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
NOTICE Verification sealing For SONO 3500 CT systems the cable length setting is protected by a verification sealing. The verification sealing can only be broken by the user with the acceptance of the local authorities.
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100 mm from the upper frame of base. Note Make sure that the right cable gland entries are used: • Terminal 2A is connected to transducer 2A • Terminal 2B is connected to transducer 2B SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Electrical connection 5.2 Remote transmitter only: Electrical connection of sensor cable Figure 5-1 Wiring diagram, base of connection board 4. Mount the connection board back in wall mounting kit. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
1. Wiring power supply 2. Wiring pulse output (if relevant) 3. Mounting transmitter Step 1: Wiring power supply WARNING Power supply requirements Make sure the power supply requirements stated on the nameplates are met! SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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2. Connect output cables to terminals 56 and 57 (Output A) and to 66 and 67 (Output B) according to use. The output functions are used as shown in the figure above. 3. Ground the cable shielding by fixing it with the clamp. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Mounting transmitter on terminal box Wiring energy calculator type INFOCAL 9 Energy calculator is typically connected via the pulse output A of the transmitter. Wiring to flow meter SONO 3500 CT: SONO 3500 CT in supply pipe Infocal 9 terminal 56 (flow pulse)
Electrical connection 5.5 Sealing of SONO 3500 CT Sealing of SONO 3500 CT 5.5.1 User sealing of sensor After finishing installation and electrical connection for SONO 3500 CT types the user sealing is recommended as shown. Transmitter Sensor 5.5.2 Verification sealing This illustration shows how the device is verification sealed.
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5.5 Sealing of SONO 3500 CT Note For type-approved and verified SONO 3500 CT flowmeters The HW key is located behind the display and is thereby protected by the display sealing. The verification sealing can only be broken by the user with acceptance of the local...
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Electrical connection 5.5 Sealing of SONO 3500 CT SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Activate the push button to go the next index menu and related information. Figure 6-1 Operating the local display Table 6- 1 Status information symbols Symbol Description Mains power supply connected Battery charge status Warning SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Factory preset for reverse flow. Negative values indicate reverse flow calculation. Menu 3 Actual flow rate Negative values indicate reverse flow calculation. Menu 4 Alarm codes Each code refers to a specif- ic alarm. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
2. Press push button again within six seconds in order to reset the internal battery counter. The battery indicator now shows full. If the push button is not pressed again, the battery indicator will show "Low". Figure 6-2 Reset internal battery counter * Firmware version, here version 2.03 SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Password-protected data (Page 50). Note For type-approved and verified SONO 3500 CT flowmeter the settings are HW key protected and can only be read, but not changed via PDM. This HW key is protected via the verification sealing. The verification sealing can only be broken by the user with the acceptance of the local authorities.
Installing EDD files Install the PDM device driver as follows: 1. Download update from the Internet on http://www.danfoss.com. (www.danfoss.com) Check that the EDD (electronic device descriptions) is the version valid for the device. 2. Open "Manage Device Catalog" from Start → SIMATIC → SIMATIC PDM.
– Right click on "Modbus Net" and select "Insert New Object" → "Modbus Device" – Click on "Assign" and assign the Modbus device to SITRANS FUS/E080 (Sensors → Flow → Ultrasonic → SIEMENS AG → SONO 3500 CT) and click "OK". Rename device according to application requirements (max. 32 characters).
After storage of the settings, the parameters can be set according to use. The following shows how to set Pulse Output A and Qmax. For other parameters, refer to "Parameter list" in the appendix. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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(Default setting = Alarm). Output A and B setting For SONO 3500 CT, output A and B settings depend on the ordering: Recommended settings, see the following table. The SONO 3500 CT settings cannot be changed according approval requirements, and are therefore read only.
= Alarm). Preset to alarm indication: Example: If track 1 is not measuring, a "triangle" alert appears on display. Failure code "F1" appears in display menu 4, and relay output terminals switch to "off". SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
"OK" to download all changes from the table to the device. View process values The system is now ready for normal operation. 1. Select "View" → "Display" to see all measured process values. 2. Verify that the fields show the expected values. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Store settings on the PC Store the device settings after verifying the values. ● Choose: "Read" → "Upload to PC" to get all the settings. ● Store the complete settings on your PC via "File" → "Export". SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Commissioning 6.4 Commissioning via PDM SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
For the display values (totalizers in menu 1 and 2 and flow in menu 3) "Auto adjust decimal point" is the default setting. This means that the number of digits after the decimal point automatically will be reduced with increasing number of digits before the decimal point. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
PCB behind the display as shown. Note For type-approved and verified SONO 3500 CT flowmeter the HW key is protected by a verification sealing on the display frame (see Sealing of SONO 3500 CT (Page 34)). The verification sealing can only be broken by the user with the acceptance of local authorities.
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3. Insert HW key vertically on right pins as shown in figure above. 4. Remount display and frame on transmitter. 5. Restart device. 6. Make parameter changes via PDM. 7. Download parameter changes to device. 8. Remove HW key by following the steps above. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds NOTICE Repair and service Repair and service must be carried out by Danfoss authorized personnel only. Note The flow sensors are defined as non-repairable products. Battery replacement...
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The battery lifetime depends on the frequency of mains supply failure. Under normal temperature and working conditions a battery can have an operation lifetime up to 6 years. 1. Unscrew battery cover and remove old battery pack. 2. Fit new battery pack in transmitter. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Ensure that wire is inserted into small channel leading from plug to battery. 4. Remount battery cover. Note Every time a battery is fitted and connected, the unit runs a start-up routine. A battery replacement does not influence the transmitter settings and accumulated process values. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
The capacity setting can be controlled via SIMATIC PDM. Technical support Additional Support Contact your local Danfoss representative and offices if you have additional questions about the device. Find your local contact partner at: www.danfoss.com (www.danfoss.com)
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2. Click on "Generate qualification certificate". 3. Click on "Close". The Qualification Certificate is now available via Microsoft Word. In it add the required application information (see Figure 8-1 Qualification certificate - page 1 (Page 58), Figure 8- SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Qualification certificate - page 3 Return procedures Enclose the delivery note, the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well-fastened clear document pouch. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
In accordance with EU directive 2006/66/EC, batteries are not to be disposed of using municipal waste disposal services. Waste industrial batteries are accepted back by Danfoss or by the local Danfoss representative. Talk to your local Danfoss contact or follow the return procedures of Danfoss. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Service and maintenance 8.7 Battery disposal SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
The following procedure must be completed before diagnosing: ● Connection of Modbus interface via PC and IrDA, see Commissioning via PDM (Page 40) ● Installation of PDM and transmitter PDM driver, see Installing EDD files (Page 41) SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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The flow velocities depend on the flow in the pipe. ① Gain step ② Gain step max ③ Gain step min ④ Transducer distance [mm] Figure 9-2 Transmitter gain step vs. Transducer distance SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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• Unstable/fluctuating values Air bubbles or solids in media • Bad inlet conditions • The actual velocities for the paths should be stable, constant and smoothly changing values between 0 and 10 m/s. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Technical data 10.1 SONO 3500 CT Table 10- 1 SONO 3500 CT Description Specification Enclosure design/material Fiber glass reinforced polyamide in light-gray color Enclosure IP67 according to EN 60529 and DIN 40050 (NEMA 4X/6) Wall mounting kit Terminal box made of fiber glass reinforced polyamide in light-gray...
The effect of other temperatures is shown in the figure below. A variation in temperature from 15 °C to 55 °C (59 °F to 131 °F) reduces the capacity by 17% (in the figure from 15 Ah to 12½ Ah). SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Technical data 10.3 Sensor for SONO 3500 CT Note The installation orientation of the battery may influence the battery capacity. Optimal battery capacity is achieved with the battery in an upright position. 10.3 Sensor for SONO 3500 CT Table 10- 2...
10.4 Dimensional drawings for SONO 3500 CT Transmitter IP67/NEMA 4X/6, wall mounting 10.5 Pipe dimensions for SONO 3500 CT Size PN 16 PN 25 PN 40 Material Lift hug (mm) L (mm) Weight L (mm) Weight (kg) L (mm) Weight...
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Technical data 10.5 Pipe dimensions for SONO 3500 CT Size PN 16 PN 25 PN 40 Material Lift hug (inch) inch L (inch) Weight L (inch) Weight L (inch) Weig (lb) (lb) ht (lb) 13.78 +0/-0.08 13.78+0/-0.08 Steel 14.76 13.78 +0/-0.08 13.78+0/-0.08...
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Technical data 10.5 Pipe dimensions for SONO 3500 CT SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
● Hardware locked (HW key): The parameter is only accessible when a HW key is mounted Note For type-approved and verified SONO 3500 CT flowmeter the settings are HW key protected and therefore read only. This HW key is protected via the verification sealing. The verification sealing can only be broken by the user with the acceptance of the local authorities.
Customer totalizer 3 based on totalizer 1 set up Reset customer totalizer 3 No, Yes Reset of customer totalizer Customer totalizer 3 reset last reset dd-mm-yyyy, Date and time when customer totalizer date date hh:mm:ss has been reset SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Read Communication port parity Interframe space 35 ... 255 Read Minimum space between two messages (bytes x 10) Response delay 1 ... 50 Read Minimum time from receiving a request to its response SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Operating hours since pow- 3.4E+38 h Read Total operation hours since last power up er up Numbers of power up 0 ... 65535 Read Total number of power-ups since first pow- er-up. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Select "Yes" to enable active alarm on alarm output / call-up. Valid only for 2-path solutions Path 2 fault hours e.g. 36 h Read; Read Total hours fault active. Valid only for 2-path solutions and if alarm is enabled SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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No, Yes Select "Yes" to enable active alarm on alarm enable output / call-up Overflow fault hours e.g. 0 h 0 ... 65535 Read Total hours fault active. Valid only if alarm is enabled SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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0 ... 65535 Read Total hours fault active. Valid only if alarm is enabled Leakage fault counter e.g. 0 0 ... 65535 Read Total number of faults. Valid only if alarm is enabled SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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The flowmeter is either powered by battery only, Mains only, mains only or by mains with battery only, Mains backup. with backup The type is defined by the order code and battery. cannot be changed. SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Protect linearization from No, Yes Read Protection of the linearization parameters. It user access. is decided by the order number and cannot be changed. The linearization parameters are listed in the device menu "Linearization" SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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R-factor for path 1. dependent Rn for path 2 Product 3.4E+38 m Read R-factor for path 2. dependent Inner pipe diameter Product 0.05 ... Read Inner pipe diameter in meters. dependent 1.200 m SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
Note For type-approved and verified SONO 3500 CT flowmeter the settings are HW key protected and therefore read only. This HW key is protected via the verification sealing. The verification sealing can only be broken by the user with the acceptance of the local authorities.
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No influence, while "Alarm" Forward/Reverse/Forward net/Reverse Amount per pulse No influence, while "Alarm" Unit: The same as Totalizer unit Value freely selectable Pulse width No influence, while "Alarm" 5, 10, 20, 50, 100, 200, 500 ms SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Index Temperature specifications, 19 Transit time, 17 View process values, 46 SONO 3500 CT Operating Instructions, 07/2019, VI.SH.P2.02...
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Heating Segment • heating.danfoss.com • +45 7488 2222 • E-Mail: heating@danfoss.com Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
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