Troubleshooting - ICON WEIDER PRO 9400 User Manual

TROUBLESHOOTING

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centres of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. To tighten the Squat Cable (73) or the Swivel
1
High Cable (not shown), first loosen the M12 Nut (118) on
the end of the Cable, away from the 50mm Washer (1).
73
Screw the end of the Cable farther into the Weight Tube (43).
118
Then, retighten the Nut against the Washer.
1
43
See drawing 2. To further tighten the Squat Cable (73), first
2
remove the M10 Nylon Locknut (87), the M10 x 50mm Bolt
73
(100), the Pulley Covers (68), and the 90mm Pulley (not
shown) from the indicated bracket on the Long Base (101).
87
Reattach the Pulley and Pulley Covers between a lower set
68
of holes with the Bolt and Locknut.
101
100
See drawing 3. To tighten the other five cables, first remove
the upper or lower M10 Nylon Locknut (87), M10 x 50mm
3
Bolt (100), 90mm Pulley (not shown), and Pulley Covers (68)
from the Pulley Plates (63) or Small Pulley Plates (not
shown). Reattach the Pulley and the Pulley Covers between
63
a set of holes closer to the centre of the Pulley Plates.
100
68
See drawing 4. To remove additional slack, first remove the
87
M10 Nylon Locknut (87), M10 x 50mm Bolt (100), 90mm
Pulley (not shown), and Pulley Covers (68) from the "U"-
bracket (64). Reattach the Pulley and the Pulley Covers
between the higher set of holes in the "U"-bracket.
4
Slack can also be removed from the cables by tightening the
M8 Nylon Locknut (34) at the end of the Leg Lever Cable (75).
75
To do this you may need to remove the 90mm Pulley (not
100
34
shown) and Pulley Covers (68) from the "U"-Bracket (64).
64
Do not overtighten the cables. If the cables are overtight-
68
ened, the top weights will be lifted off the weight stacks.
87
If a cable slips off the pulleys repeatedly, it may have
become twisted. Remove the cable and re-install it. If the
cables need to be replaced, see ORDERING REPLACEMENT
PARTS on the back cover of this manual.
25