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Honeywell CORE Drive Quick Start Manual

Hvac control variable frequency drive.
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Honeywell CORE Drive
HVAC CONTROL VARIABLE FREQUENCY DRIVE
QUICK START GUIDE
CONTENTS
Installation and Safety ......................................................................................................................2
Environment for Operation, Storage and Transportation............................................................. 3
Specification Tables......................................................................................................................... 4
Minimum Mounting Clearances ...................................................................................................... 7
Specifications for Wiring Terminals ............................................................................................... 9
Frame A........................................................................................................................................... 11
Frame B........................................................................................................................................... 12
Frame C........................................................................................................................................... 12
Frame D........................................................................................................................................... 13
Frame E........................................................................................................................................... 14
Keypad Basics ................................................................................................................................15
Start-up Wizard Guide ................................................................................................................... 17
Menu Structure............................................................................................................................... 18
Warning Codes and Descriptions................................................................................................. 19
Fault Codes and Descriptions ...................................................................................................... 20
Wiring Diagrams ............................................................................................................................ 23
5012613200
2011-11
H
W
Q
0
62-0410-04

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   Summary of Contents for Honeywell CORE Drive

  • Page 1: Table Of Contents

    Honeywell CORE Drive HVAC CONTROL VARIABLE FREQUENCY DRIVE QUICK START GUIDE CONTENTS Installation and Safety ........................2 Environment for Operation, Storage and Transportation............. 3 Specification Tables......................... 4 Minimum Mounting Clearances ...................... 7 Specifications for Wiring Terminals ....................9 Frame A............................11 Frame B............................
  • Page 2: Installation And Safety

    HONEYWELL CORE DRIVE INSTALLATION • Please read this instruction sheet thoroughly before WARNING installation and keep this instruction sheet and the CD shipped with the product at hand and distribute to all users for reference.  Never apply power to the output terminals U/T1, V/T2, •...
  • Page 3: Environment For Operation, Storage And Transportation

    The figures in this instruction are only for reference, they may be slightly different from the one you have but it will not affect your customer rights. The installation instruction may revise without prior notice. Please refer to our distributors or download the updated version at http://www.customer.honeywell.com/VFD. 62-0410—04...
  • Page 4: Specification Tables

    HONEYWELL CORE DRIVE SPECIFICATION TABLES Table 1. GENERAL SPECIFICATIONS Control Method 1: V/F (V/F control); 2: SVC (Sensorless Vector Control) Starting Torque Reach up to 150% or above at 0.5Hz. V/F Curve 4 point adjustable V/F curve and square curve...
  • Page 5 HONEYWELL CORE DRIVE Table 2. 230V Series Frame size Model HCRDAxxxxx1000T 1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp Rated Output Capacity (kVA) Rated Output Current (A) Applicable Motor Output 0.75 1.5 2.2 3.7...
  • Page 6 HONEYWELL CORE DRIVE Table 3. 460V Series Frame Models HCRDCxxxxx1000T 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp Rated Output Capacity (kVA) 11.2 Rated Output Current (A) 22.5 Applicable Motor Output (kW) 0.75 18.5 Normal Applicable Motor “HVAC”...
  • Page 7: Minimum Mounting Clearances

    HONEYWELL CORE DRIVE MINIMUM MOUNTING CLEARANCES (Appearances shown in the following figures are only for reference) (BLUE ARROW) INFLOW (RED ARROW) OUTFLOW (FRAME A-E) (FRAME A-C) SINGLE DRIVE: INDEPENDENT INSTALLATION PARALLEL MOUNTING IN HORIZONTAL INVERTER INVERTER INVERTER INVERTER FRAME A, B, C...
  • Page 8 HONEYWELL CORE DRIVE Table 4. Air Flow Requirements Air flow rate for cooling Power Dissipation Power Dissipation (Watts) Flow Rate (cfm) Flow Rate (m /hr) Loss External Frame (Heat Model 230Vac Size External Internal Total External Internal Total sink) Internal Total...
  • Page 9: Specifications For Wiring Terminals

    HONEYWELL CORE DRIVE SPECIFICATIONS FOR WIRING TERMINALS Table 5. Specifications for Wiring Terminals (refer to wiring diagram) Control terminals Wire Gauge: 26-16AWG. (0.1281-1.318mm Main terminals Torque (±10%): 5kg-cm[4.31 lb-in.] (0.49Nm), 5kg-cm[4.31 lb-in.] (0.49Nm) Max. Wire Models VFD- Gauge Min. Wire Gauge Torque (±10%)
  • Page 10 HONEYWELL CORE DRIVE Table 6. Fuse and Non-fuse Circuit Breaker Input Current I(A) Line Fuse Recommended non- fuse breaker (A) ** I (A) Bussmann P/N Model 230V Normal Duty Heavy Duty HCRDA0010A1000T JJN-15 HCRDA0020A1000T JJN-20 HCRDA0030A1000T JJN-30 HCRDA0050A1000T JJN-40 HCRDA0075A1000T...
  • Page 11: Frame A

    HONEYWELL CORE DRIVE Table 7. Dimensions for Frames A, B, C in mm [inch]. 208/230Vac 460Vac Weight Frame φ1 φ2 φ3 (kg.) HCRDA0010A1000T HCRDC0010A1000T 45.8 22.2 [5.12] [9.84] [6.69] [4.57] [9.29] [1.80] [.24] [.87] [1.34] [1.1] HCRDA0020A1000T HCRDC0020A1000T HCRDA0030A1000T HCRDC0030A1000T HCRDA0050A1000T HCRDC0050A1000T HCRDA0075A1000T HCRDC0075A1000T 7.5...
  • Page 12: Frame B

    HONEYWELL CORE DRIVE FRAME B SEE DETAIL A CORE CORE SEE DETAIL B DETAIL A (MOUNTING HOLE) DETAIL B (MOUNTING HOLE) M31496 Fig. 3. Frame B: Units in mm (inches). See also Table 7. FRAME C SEE DETAIL A CORE...
  • Page 13: Frame D

    HONEYWELL CORE DRIVE Table 8. Dimensions for Frames D and E. 208/230Vac 460Vac HP Weight Frame φ1 φ2 φ3 (Kg.) HCRDA0500D1000T 35.5 688.3 107.2 11.0 76.2 34.0 22.0 [12.99] [27.10] [10.83] [11.22] [21.65] [4.22] [0.43] [3.00] [1.34] [0.87] HCRDA0600D1000T HCRDC0600D1000T 60 35.5...
  • Page 14: Frame E

    HONEYWELL CORE DRIVE FRAME E SEE DETAIL A CORE CORE SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) M31499 Fig. 6. Frame E: Units in mm (inches). See also Table 8. 62-0410—04...
  • Page 15: Keypad Basics

    HONEYWELL CORE DRIVE KEYPAD BASICS CORE COMM MENU ENTER HAND AUTO STOP RESET M31501 Table 9. Descriptions of Keypad Functions Descriptions This is the RUN/START command to the VFD when in Hand/Keypad control only. It can operate the AC motor drive by the function setting and the RUN LED will be ON.
  • Page 16 HONEYWELL CORE DRIVE Table 9. Descriptions of Keypad Functions RIGHT and LEFT arrows to move the cursor with a numeric parameter, or to enter into and out of menus. UP and DOWN arrows used to change numeric parameter values, or cycle through menu options.
  • Page 17: Start-up Wizard Guide

    HONEYWELL CORE DRIVE START-UP WIZARD GUIDE Table 11. Honeywell Commissioning Start-Up Wizard Screen Screen Screen Description Screen options Verbiage Boot Honeywell displayed for 3 seconds Screen Selection Choose how to interact with the VFD: F4: Initials the START UP WIZARD...
  • Page 18: Menu Structure

    See Full User Manual for details Main Page See Full User Manual for details PLC Enabled See Full User Manual for details Copy PLC See Full User Manual for details PC Link See Full User Manual for details or customer.honeywell.com 62-0410—04...
  • Page 19: Warning Codes And Descriptions

    HONEYWELL CORE DRIVE WARNING CODES Display error signal Abbreviated error code Display error description Table 13. Warning Codes Warning Description Code Keypad Display CE01 Comm. Error 1 Modbus function code error CE02 Comm. Error 2 Address of Modbus data is error CE03 Comm.
  • Page 20: Fault Codes And Descriptions

    HONEYWELL CORE DRIVE FAULT CODES AND DESCRIPTIONS Display error signal Abbreviated error code Display error description Table 14. Fault Codes and Descriptions NOTE: Additional details and screen shots of the error messages can be found in the full manual. Fault...
  • Page 21 HONEYWELL CORE DRIVE Table 14. Fault Codes and Descriptions NOTE: Additional details and screen shots of the error messages can be found in the full manual. ov at normal DC BUS over-voltage at constant speed 1. Check if the input voltage falls within the rated AC motor (230V: DC 450V;...
  • Page 22 HONEYWELL CORE DRIVE Table 14. Fault Codes and Descriptions NOTE: Additional details and screen shots of the error messages can be found in the full manual. EEPROM Internal EEPROM can not be programmed. 1. Press “RESET” key to the factory setting write Err 2.
  • Page 23: Wiring Diagrams

    HONEYWELL CORE DRIVE WIRING DIAGRAMS 3-PHASE POWER IS PROVIDED -/DC+ +1/DC+ FRAME E MOTOR U(T1) V(T2) W(T3) FUSE/NO FUSE BREAKER R(L1) R(L1) S(L2) S(L2) T(L3) T(L3) RA1 (RELAY OUT 1): RUN RA2 (RELAY OUT 2): FAULT RA3 (RELAY OUT 3): READY...
  • Page 24 Fig. 9. Source Mode with internal power (+24VDC) Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North ® U.S. Registered Trademark Golden Valley, MN 55422 © 2011 Honeywell International Inc. 62-0410—04 M.S. Rev. 11-11 customer.honeywell.com Printed in Taiwan...

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