Honeywell HAC10 Series Manual
Honeywell HAC10 Series Manual

Honeywell HAC10 Series Manual

Variable frequency drive ac drive

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HONEYWELL
Variable Frequency Drive
Honeywell VFD (AC Drive)
HAC10 and HAC310
March 2023, V00
Introduction
This document provides technical information for the Honeywell Honeywell VFD
(AC Drive). Further product descriptions can be found in the Product Information
Note. Detailed planning, installation and configuration information is available in
the product user guides.
Honeywell VFD Overview
'Honeywell VFD' is a general-purpose Drive solution and meet automation requirements in process and
general application, where is needed to control motors (inductive, single phase and three phase), and to
bring the better performance and effectively management the whole system.
Also, it delivers users to take benefits, which are Simplicity-Precision, Flexibility-Standardization, Easy to
use-Diversity. The Honeywell VFD provides effective integration with Experion® and reduces configuration
efforts by utilizing a tool for parameter setting, as well as remote configuration.
Document Scope
This document provides specifications for the following components:
• Honeywell VFD-HAC10
• Communication modules
• Option modules-IO points
User-friendly functions deliver added value thru a Config tool. Refer manuals for each series.
MasterVert Specifications, HAC_V00
• Honeywell VFD-HAC310
• Accessory module-Interface

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Table of Contents
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Summary of Contents for Honeywell HAC10 Series

  • Page 1 Honeywell VFD Overview ‘Honeywell VFD’ is a general-purpose Drive solution and meet automation requirements in process and general application, where is needed to control motors (inductive, single phase and three phase), and to bring the better performance and effectively management the whole system.
  • Page 2: Harmonic Filter

    As a supplement to the display, there are some indicator lamps for status of operation. Most of the Drive's parameter Setups can be changed immediately via the integral control panel. A Keyboard to be connected via a plug to the front of the Honeywell VFD is available as a module basically or optionally.
  • Page 3 Parameter Config and Copier-HAC It’s a tool for configuring/monitoring the parameters remotely, without any Keyboard. All series of Honeywell VFD has one or two comm port to interface with other external device, which are serial port and Ethernet port (installed optionally).
  • Page 4: Specification

    Specifications Honeywell VFD HAC10 The HAC10 is based on the market oriented for miniaturization, high reliability and cost-competitive with performance. Stable Vector control Starting torque of 150%/0.5Hz is produced and provides robust power in the low-speed region. The motor auto-tuning function is optimized to maximize motor performance.
  • Page 5: Protective Function

    Four modes: linear torque characteristic curve, self-set V/F curve, V/F curve torque reduction characteristic curve (1.1 to 2.0 power), square V/F curve Two ways: linear acceleration and deceleration, S curve acceleration and deceleration Acce. / Dece. curve Four sets of acceleration and deceleration time, the time unit is 0.01s, the longest is 650.00s Using the power supply voltage compensation function, the rated Rated output voltage...
  • Page 6: M Odel Selection Guide

    Selection Guide Table III Table II Table I Key number Keypad E: Manual (English) Motor Rating(kW) HAC: Honeywell Drive C: Manual (Chinese) 7-seg LED keypad 10 : Product name 0: Future option LCD keypad Future Option Input Rating EMC Filter...
  • Page 7: Communication Capabilities

    Types and Characteristics of Control Modes The VFD can select AM-V/F control (initial setting) and AM-open loop vector control. Asynchronous motor V/F control • It means that when the frequency (F) is variable, the ratio of the control frequency to the voltage (V) remains constant. •...
  • Page 8 Wirings • Electronic thermal motor protection against overload. • The frequency converter is protected against short-circuits on motor terminals U, V, W. • Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage is too low or too high. •...
  • Page 9 As there are several pulse types in practice, please see the detailed description for the specific wiring. For 0.4kW to 5.5kW Honeywell VFDs, the COM and GND terminals are two-in-one function terminals and are combined externally as GND terminals; for 7.5kW to 22kW Honeywell VFDs, both COM and GND terminals are available.
  • Page 10 (3) Auxiliary Terminal Output Capability Terminal Function definition Max output 10V auxiliary power supply output, constitutes loop +10V 50mA with GND. Analog monitor output, constitutes loop with GND. As frequency, voltage signal, max output 2mA 24V auxiliary power supply output, constitutes loop +24V 100mA with COM.
  • Page 11: Main Circuit Wiring

    More details: Connection diagram of jumper caps "+24V", "PLC", "COM (5) Main Circuit Wiring Main circuit terminal arrangement and definition Main Circuit Terminal Arrangement and Definition of HAC10 Series Honeywell VFDs Terminal Terminal name Terminal function definition DC power output, (-) for DC bus negative, (+) for DC bus DC power terminal positive, terminal block for 7.5kW-22kW models.
  • Page 12: Control Circuit Wiring

    (7) Wiring of the main circuit of single-phase 220V class machine Table 3-5: Recommended single-phase 220V class machine main circuit wire diameter and fixed torque Recommended copper Main circuit terminal Recommended core cable specifications Model screw specifications fixed torque (N·m) (mm) mm2(AWG)...
  • Page 13 HAC10 series Honeywell VFD control circuit terminal arrangement and definition Terminal Items Terminal name Terminal function definition symbol Provide +10V power supply to the outside, the maximum External +10V output current: 50 mA is generally used as external +10V-GND power supply potentiometer working power supply, potentiometer resistance range: 1KΩ...
  • Page 14: Keypad Function

    (11) Keypad function Built-in Built-in dual-line Symbol single-line Function keypad keypad Hz: Frequency A: Current V: Voltage A/V: Current or Unit indicator Voltage RPM: Revolutions Per Minute %: Percentage On: Forward running status Status indicator Blinking: Reverse running status Off: Stop status Menu button Press to enter the function menu interface in standby or Menu button...
  • Page 15: Led Status Indicator

    Jog/Reverse Select the function of this button by parameter [F11.02]. LED Status Indicator In the following chart: represents light on, represents light off, represents flashing. Light off: stop status Lights on: running forward Running lights Blinking: Reverse running Light off: stop state Lights on: running forward Button Blinking: Reverse running...
  • Page 16 Dimensions 安装孔径 Mounting Forward mounting Side mounting size Dimensions(mm) Honeywell Mounting size (mm) (mm) VFD Model aperture HAC10T2- R04G-B 3-M4 HAC10T2- R75G-B HAC10T2- 1R5G-B 3-M4 HAC10T2- 2R2G-B HAC10T3- R75G-B HAC10T3- 3-M4 1R5G-B HAC10T3- 2R2G-B HAC10T3- 004G-B 3-M4 HAC10T3- 5R5G-B MasterVert Specifications, HAC_V00...
  • Page 17 Mounting hole 安装孔径 7.5kW-22kW Installation Dimension Drawing Forward Side mounting size Mounting Dimensions(mm) mounting size Honeywell VFD (mm) aperture (mm) Model HAC10T3-7R5G-B 12.5 一 一 一 HAC10T3-011G-B HAC10T3-015G-B 342.5 303.5 12.5 326.5 一 一 一 HAC10T3-018G-B HAC10T3-022G-B MasterVert Specifications, HAC_V00...
  • Page 18 Honeywell VFD HAC310 ac300-t3-2r2g left HW.png HAC310 generates a more powerful performance through its superior V/F control, V/F PG, slip compensation, and sensor less vector control. The HAC310 focuses on a user-friendly interface and environment-friendly features including a 7-Seg LED keyboard and optionally graphic LCD Keyboard, electro-thermal functions for motor protection, and protection for input/output phase loss.
  • Page 19: Protection Function

    Frequency Digital setting: 0.01 Hz; Analog setting: maximum frequency × ±0.05%. resolution Automatic torque compensation: 0.0% to 100.0%. Torque compensation Manual torque compensation: 0.0% to 30.0%. Four modes: linear torque characteristic curve, self-setting V/F curve, reduced torque V/F curve characteristic curve (to the power of 1.1 to 2.0), and square V/F curve. Two modes: linear acceleration and deceleration, S-Curve acceleration and deceleration.
  • Page 20 Model Selection Guide Table II Table III Table I Key number Keypad E: Manual (English) Motor Rating(kW) HAC: Honeywell AC-Drive C: Manual (Chinese) 7-seg LED keypad 310: Product name 0: Future option LCD keypad Future Option Input Rating (Voltage) EMC Filter...
  • Page 21 Item Specification Power supply Supplied by the VFD - insulated power source from the VFD’s internal circuit Communication speed 1,200/2,400/9,600/19,200/38,400/57,600/115,200 bps Control procedure Asynchronous communications system Character system Modbus-RTU, Profibus-DP, CAN open Parity check None/Even/Odd (2) Ethernet Optionally, Ethernet communication is used for interface with clients. Item Specification Transmission Speed...
  • Page 22 (3-2) CANopen Items Description Network Topology Bus Topology Communication Baud Rate 20kbps, 50kbps, 125kbps, 250kbps, 500kbps, 1Mkbps Max. number of Node 64 nodes (Including Master) With 1 Master connected to network, the maximum number of VFD nodes is 63 (64-1). Device Type AC Drive Supported Communication Type...
  • Page 23 Items Description Communication protocol PROFInet IO CC-A Communication speed 100 Mbps (3-6) Option IO modules Image Items Description 5 V differential signal input, support HAC300-PG01 (5V) maximum frequency 500 kHz, with input Differential PG card signal disconnection detection function. 12 V differential or OC signal input, support HAC300-PG01 (12V) a maximum frequency of 500 kHz, with input Differential PG card...
  • Page 24 For HAC310, parts of the general VFD burn- HAC300-SL-A1.1 in program can be opened to the core agents Flash card (authorized by the regional director.) (3-7) Dual Ethernet Items Description Transmission Specifications Protocols Profibnet, ModbusTCP Transmission speed (Mbps) 10/100/1000 Transmission method Baseband Maximum distance between nodes 100m (Node-Switch) / 328 fts...
  • Page 25 18.5 —— —— —— —— —— —— —— —— —— —— —— —— 1200 —— 1340 —— 1500 —— 1620 —— 1000 1980 1080 (2) Default time data of Acceleration and Deceleration The default acceleration and deceleration of the VFD vary with the power level. See the table below for details. VFD power rating (kW) Default of acceleration and deceleration time (s) 6.00...
  • Page 26 75.0 24.00 90.0 30.00 110.0 36.00 160.0 48.00 185.0 54.00 200.0 60.00 220.0 and above 60.00 (3) Default Voltage Protection Point The default voltage value of the VFD includes voltage level, rated voltage, undervoltage suppression point, undervoltage point, overvoltage suppression point, overvoltage point and dynamic braking point, etc. See the table below for details.
  • Page 27: Pid Function

    Asynchronous motor closed-loop vector control • This control mode is used where high-precision speed control or torque control is required, and high-precision speed control is required even at zero speed. • An encoder must be installed at the motor end, and the VFD must be equipped with a PG card of the same type as the encoder.
  • Page 28 Table 3-1: Environmental conditions required for reliable operation of HAC310 series VFDs Environment Requirements Installation site Indoor installation, free of direct sunlight. Use temperature -10°C~+50°C Storage temperature -30°C~+60°C Ambient humidity No condensation below 95% RH. Please install the VFD in the following places: ●...
  • Page 29: Maximum Output

    Wirings (1) Wirings Electronic thermal motor protection against overload. • The frequency converter is protected against short-circuits on motor terminals U, V, W. • Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage is too low or too high. •...
  • Page 30 Terminal Definition of Function Maximum Output and voltage type. 24 V auxiliary power output, forming a +24V 100mA loop with COM. Open collector output: the action object DC24V/50mA can be set by program. Illustration and description of PID switch function Position Position Function Description...
  • Page 31: Terminal Arrangements

    (b)Wiring method of NPN characteristic transistor: Enabled inner 24V power supply Enabled external 24V power supply +24V External 24V power supply +24V +24V +24V (Default short connected ) Shield Cable Shield Cable Note: Jumper between"+24V"and"PLC" need be removed when external 24V power supply was chosen. Wirings for Main Circuit (1) Terminal Arrangements Table 3-2: Arrangement and Definition of Terminals of HAC310 Series VFD Main Circuit...
  • Page 32 Grounding terminal, with the grounding resistance < 10 Ω. Grounding (2) Cable Recommendations for Single/Three-phase 220Vac Specifications of Specifications of Screws for Main Recommended Model Recommended Copper Circuit Terminal Fixed Torque (N·m) Core Cable (mm2) (AWG) (mm) HAC310T/S2-R40G 0.8~1.0 1.5mm (14) HAC310T/S2-R75G 0.8~1.0...
  • Page 33 HAC310T3-200G 400A 700A DCL-400 NFI-400 NFO-400 HAC310T3-220G 630A 800A DCL-500 NFI-600 NFO-600 HAC310T3-250G 630A 1000A DCL-600 NFI-600 NFO-600 HAC310T3-280G 630A 1200A DCL-600 NFI-600 NFO-600 HAC310T3-315G 630A 1200A DCL-800 ------ ------ HAC310T3-355G 800A 1400A DCL-800 ------ ------ HAC310T3-400G 1000A 1600A DCL-1000 ------ ------ HAC310T3-450G...
  • Page 34 Multi-function contact 1. Input impedance: 4.4 kΩ. X2-PLC input 2 2. High-level input voltage range: 10 V - 30 V. Multi-function contact 3. Low-level input voltage range: 0 V - 5 V. X3-PLC input 3 Multi-function contact X4-PLC input 4 Multi-function contact Digital X5-PLC...
  • Page 35 2.2 kW 250Ω 400W 100% 4.0 kW 150Ω 500W 100% 100Ω 5.5 kW 600W 100% 75Ω 7.5 kW 780W 100% 50Ω 11 kW 1.2kW 100% 40Ω 15 kW 1.5kW 100% 35Ω 18.5 kW 2.0kW 100% 32Ω 22 kW 2.5kW 100% 30 kW 24Ω...
  • Page 36 710 kW 0.8Ω 70.0kW 100% Table 3-8: Recommended specifications of brake resistors for HAC310 series VFDs Single/Three-Phase 220 V Resistance Power Motor Power (kW) Resistance Value Braking Torque (%) (W or kW) 400Ω 0.4 kW 100W 100% 200Ω 0.75 kW 120W 100% 100Ω...
  • Page 37 Keypad function Built-in Built-in dual- Symbol single-line Function line keypad keypad Hz: Frequency A: Current V: Voltage A/V: Current or Voltage Unit indicator RPM: Revolutions Per Minute %: Percentage On: Forward running status Status indicator Blinking: Reverse running status Off: Stop status Menu button Menu button Press to enter the function menu interface in standby or...
  • Page 38 LED Status Indicator In the following chart: represents light on, represents light off, represents flashing. Light off: stop status Lights on: running forward Running lights Blinking: Reverse running Light off: stop state Lights on: running forward Button Blinking: Reverse running Light on: Monitor this value Unit indicator Hz、A、V、RPM、%...
  • Page 39 (1) RING topology with DLR (2) STAR Topology (3) Profibus-DP (with PROFINET) MasterVert Specifications, HAC_V00...
  • Page 40: System Requirement

    HAC Builder System Requirement Category Requirement Windows Windows 7/8/10 Processor 1 GHz or higher 1 GB (32-bit) or 2 GB (64-bit) 16 GB (32-bit) or 20 GB (64-bit) Interface CANopen, RS485, Baud rate=1200 to 57600bps Others .NET3.5 framework HAC Builder is a configuration tool to configure parameters and monitoring the operating conditions on- real time, uploading the parameters from drives.
  • Page 41 (2) Parameter Reading and Writing (3) Trend (3) Real Time Monitoring (3) Function Code Comparison MasterVert Specifications, HAC_V00...
  • Page 42: Standards And Approvals

    More information is available at the ODVA website, WWW.ODVA.org PROFINET and PROFIBUS-DP A Siemens Scalance switch coupled with a Rockwell ETAP allow the Honeywell VFD to connect to a PROFINET MRP network. Standards and Approvals Item...
  • Page 43 Item Specification Title Number Issue date Safety requirements for electrical equipment for measurement, control, and laboratory use –Part EN 61010-1 2010 1: General requirements EMC directive: Title Number Issue date Programmable controllers- Part 2: Equipment IEC 61131-2 2007 requirements and Tests Electrical equipment for measurement, control, and laboratory use –...
  • Page 44 Model Selection Guide and Accessories HAC10 Key numbers Availability Description Selection VFD and Voltage Honeywell VFD HAC10, 3-phase 200 ~ 240VAC (Note 1) HAC10T2- Type Honeywell VFD HAC10, 3-phase 380 ~ 480VAC (Note 1) HAC10T3- TABLE I Motor Rating •...
  • Page 45 HAC10 Accessories and Spare parts Category Description Part Number Keypad Single line LED keypad 50188977-001 AC10 VFD buckle 50188977-002 Dual line LED keypad 50188977-003 LCD keypad 50188977-004 PG card Differential PG card 50188977-005 Resolver PG card 50188977-006 Interface Options CANopen Communication card 50188977-007 Profibus Communication card 50188977-008...
  • Page 46 HAC310 - _ _ _ _ - _ _ _ _ _ - _ _ REV4 Key numbers Description Selection Availability VFD and Voltage Honeywell VFD HAC10, 3-phase 220VAC (Note 1) HAC3102- Type Honeywell VFD HAC10, 3-phase 400VAC (Note 1) HAC3103- Honeywell VFD HAC10, 3-phase 690VAC (Note 1) HAC3106-...
  • Page 47 TABLE II a. Keypad • • • LED Keypad (Note 2) E _ _ _ _ LCD Keypad (Note 3) C _ _ _ _ b. EMC Filter Non-EMC _ N _ _ _ C2, Built-in EMC _ X _ _ _ •...
  • Page 48 Input Rating 3-phase 380~440V (-15%~+10%) , None of Brake, with Reactor HAC3103- 055G 75HP 55.0kW E None DC Reactor S LED Keypad Standard IO HAC3103- 075G 100HP 75.0kW E DC Reactor S LED Keypad None Standard IO HAC3103- 090G 125HP 90.0kW E None DC Reactor S...
  • Page 49 HAC310 Accessories and Spare parts Category Description Part Number Keypad Single line LED keypad 50188977-001 AC10 VFD buckle 50188977-002 Dual line LED keypad 50188977-003 LCD keypad 50188977-004 PG card Differential PG card 50188977-005 Resolver PG card 50188977-006 Interface Options CANopen Communication card 50188977-007 Profibus Communication card 50188977-008...
  • Page 50 For more information To learn more about Honeywell’s products, visit https://process.honeywell.com or contact your Honeywell account manager. Honeywell Process Solutions 2101 CityWest Boulevard Houston, TX 77042 Honeywell House, Arlington Business Park Bracknell, Berkshire, England RG12 1EB UK Shanghai City Centre, 100 Zunyi Road Shanghai, China 200051 34-VT-03-02 | Rev 1.0.0 | March 2023...

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