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E3091 -1
7/6/12
INSTLLATION & OPERATIONS INSTRUCTIONS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
FEDERAL INDUSTRIES
REFRIGERATED SSRSP
SANDWICH PREP CASE MODELS
215 FEDERAL AVE
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234
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Table of Contents
Summary of Contents for FEDERAL INDUSTRIES SSRSP Series
- Page 1 E3091 -1 7/6/12 FEDERAL INDUSTRIES INSTLLATION & OPERATIONS INSTRUCTIONS REFRIGERATED SSRSP SANDWICH PREP CASE MODELS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 FEDERAL AVE Belleville, WI 53508 Toll Free 1(800) 356-4206...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ............................3 WARNING LABELS & SAFETY INSTRUCTIONS ................4 PRE-INSTALLATION PROCEDURES....................5 Inspection For Shipping Damage ..................... 5 GENERAL ELECTRICAL & GROUNDING ..................5 Permanent Connected ........................5 Cord Connected (Option) ......................... 5 INSTALLATION INSTRUCTIONS ......................6 Locating The Display Case ......................6 Removing Case From Shipping Skid .................... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Federal Industries display case. This manual contains important instructions for installing and servicing the Refrigerated Self-Service Merchandisers. A repair parts list and wiring diagram are also included in the manual. Read all of these documents carefully before installing or servicing your case. -
Page 4: Warning Labels & Safety Instructions
WARNING LABELS & SAFETY INSTRUCTIONS This is the safety-alert symbol. When you see this symbol on your case or in the manual, be alert to the potential for personal injury or damage to your equipment. Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures. -
Page 5: Pre-Installation Procedures
PRE-INSTALLATION PROCEDURES Inspection for Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates, cartons, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. -
Page 6: Installation Instructions
INSTALLATION INSTRUCTIONS Locating Display Case The case should be located where it is not subjected to the direct rays of the sun, heating ducts, grills, radiator, or ceiling fans, nor should it be located near open doors or main door entrances. Also, avoid locations where there are excessive air movement or air disturbances. -
Page 7: Refrigeration
REFRIGERATION Self Contained Models Use pressure gauges to set pressure control. SSRSP5052 SSRSP5952 SSRSP7752 Refrigeration R404 Charge 32 OZ 34 OZ 36 OZ Low Pressure Switch Cut In 82 psi 82 psi 82 psi Low Pressure Switch Cut Out 48 psi 45 psi 51 psi High Pressure Switch Cut Out... -
Page 8: Remote Models
Remote Models The remote models are designed to use 404A refrigerant and shipped from the factory with the evaporator coil, expansion valve, sight glass and refrigerant solenoid valve. A thermostat senses evaporator temperature and opens and closes the refrigerant solenoid valve. The solenoid valve closes and shuts off the refrigeration flow to the unit and initiates a pump down cycle. - Page 9 TOP LIGHT INSTALLATION TOP LIGHT PLUG TOP LIGHT HANGER BRACKET TOP LIGHT SOCKET LIGHT ASSEMBLY TOP LIGHT AND SHELF LIGHT ASSEMBLY SHELF LIGHT SOCKET ARE THE SAME ASSEMBLY SHELF LIGHT PLUG SHELF CORD PLASTIC LIGHT ASSEMBLY RETAINER CLIP 1. Turn the light switch to the off position. 2.
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Page 10: Shelving Installation & Removal
SHELVING INSTALLATION & REMOVAL Shelf Bracket & Supports Installation SHELF STANDARD RETAINING SCREW REAR SHELF SUPPORT SHELF LIGHT CORD REAR SHELF SUPPORT RETAINER CLIP LIGHT ASSEMBLY SHELF STANDARD SHELF BRACKET SHELF LIGHT CORD LIGHT ASSEMBLY RETAINER CLIP 1. Turn the light switch to the off position. 2. - Page 11 RIGHT WRONG 6. If the socket is not being used for a shelf light, the cap must be plugged into socket for entire light system to operate. 7. Plug in shelf light by aligning the male pins on the appropriate shelf light cord plugs with the female light sockets and push together.
- Page 12 Glass Shelf Installation (OPTIONAL) PRODUCT STOP GLASS SHELF GLASS SHELF RETAINER CLIP SHELF STANDARD RETAINING SCREW SHELF STANDARD REAR SHELF OPTIONAL BOTTOM SUPPORT SECTION GLASS SHELF PLACE GLASS SHELF RETAINER CLIP OVER REAR SHELF SUPPORT CORD RETAINER CLIP SHELF LIGHT ASSEMBLY SHELF BRACKET CLIP LOCATED IN FAR TOP VIEW...
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Page 13: Rear Doors
REAR DOORS (OPTION) BOTTOM SECTION REAR DOORS (OPTIONAL) INNER DOOR UPPER TRACK INNER DOOR LOWER TRACK INNER DOOR CATCH SLOT 1. LIFT UP DOOR 2 SWING BOTTOM OUT 1. LIFT UP DOOR OUTER DOOR UPPER TRACK OUTSIDE DOOR SET 2 SWING BOTTOM OUT OUTER DOOR LOWER TRACK INNER DOOR CATCH 1. -
Page 14: Night Curtain (Option)
NIGHT CURTAIN OPERATION NIGHT CURTAIN NIGHT CURTAIN NIGHT CURTAIN PINCHED COVER SANDWICH COVER SANDWICH UNDER GLASS (NO SNAP) PREP AREA AND PREP AREA LOWER SERVICE AREA NIGHT CURTAIN NIGHT CURTAIN SNAP LOCATION IN STORED TO FRONT PANEL POSITION The night curtain rolls up and is stored under the Sandwich wrap board as shown in first view. The curtain can be used to cover only the upper sandwich prep area when not in use (as shown in second view). -
Page 15: Security Night Cover (Option)
SECURITY NIGHT COVER (OPTION) LOCK HANDLE (SHOWN IN LOCK POSITION) SECURITY NIGHT COVER LOCK HANDLE (SHOWN IN LOCK POSITION) GRAB HANDLE GRAB HANDLE LOCK HANDLE CATCH TOP GLASS HANDLE "U" RATAINER CLIP FRONT CLEAR DEFLECTOR "U" RATAINER CLIP ON CENTER (ON SOME MODELS) LOCK HANDLE CATCH "U"... -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS NOTICE: This refrigerated display case is designed to operate in a maximum environment of 80 DEG. F and 55% relative humidity. Exceeding these limits will cause poor case performance and sweating of glass panels TEMPERATURE CONTROL POWER SWITCH LIGHT SWITCH Power Switch The unit has a power switch that turns off power to the entire unit, including the... - Page 17 Temperature Control Functions Electronic Control COOLING INDICATOR DEFROST INDICATOR ALARM INDICATOR TEMPERATURE CONTROL KNOB Temperature Control Knob This controls the temperature of the display interior of case. -OFF: Turning the control counterclockwise to the “WARM” setting is an Off position, this position turns the refrigeration off and all indicator lights will also be off at this setting.
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Page 18: Placing Product In Case
Placing Product into Lower Section of Case - Do not exceed 75 pounds of weight per shelf. Heavy product should be distributed evenly across the entire shelving area. - Determine desired shelving location and angle before placing product in case. Product must be removed to readjust shelf location and angle. - Page 19 Placing Product into Upper Food Pan Section of Case 1/3 PAN 1/4 PAN 1/6 PAN 1/2 PAN 1/3 PAN MAIN ADAPTER BAR 12.75" FEDERAL #M19003-1 1/4 PAN ADAPTER BAR 10.5" FEDERAL #M19003-2 1/6 PAN ADAPTER BAR 7" FEDERAL #M19003-3 - Determine Food pan arrangement and size requirements. - Install food pans and place adapter bars provided between all pans.
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Page 20: Maintenance
MAINTENANCE Shelf Light Bulb Replacement 1. All shelf light fixtures use a spring-loaded socket at one end. To remove the bulb push the bulb towards the spring-loaded socket until the opposite ends drops out of the socket. 2. The bulb is inside a clear shatter proof tube with a black plastic cap on each end. Be careful not to allow bulb to slide out of shatter proof tube. -
Page 21: Cleaning Instructions
CLEANING INSTRUCTIONS Daily Cleaning The case should be cleaned thoroughly, as described in the weekly cleaning section, before it is used for the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all product from case. -
Page 22: Weekly Cleaning
Weekly Cleaning This procedure is recommended on a weekly basis. It may need to be performed more often if necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure before using the first time. NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. - Page 23 1. To allow access to clean upper section interior tilt the upper front glass open. Tilt the front glass up by standing in front of the case and grabbing the handle at the bottom of the glass and lifting the bottom of the glass upward.
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Page 24: Weekly Exterior Cleaning
kept free of grit by frequently rinsing in clean water. Grease and oil can be removed with kerosene. Do not use window cleaners or kitchen scouring compounds. DO NOT use solvents such as Acetone, Benzene, Carbon Tetrachloride, and Lacquer Thinners. A spray wax such as Pledge or Maguire’s polish can be applied and wiped with a clean soft cloth. -
Page 25: Service Information
(HFC’s) from being released into the atmosphere. If moisture or liquid is observed around or under a Federal Industries case, an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid. -
Page 26: Pre-Service Checklist
Pre-Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that can cause unsatisfactory case performance. CAUTION: Before servicing case turn off power at the main breaker of fuse box. -
Page 27: Sale & Disposal
SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge. Contact the customer service department at Federal Industries at (800) 356-4206. - Page 28 The control parameters are set at the factory and cannot be manually changed in the field. Control parameter changes can only be made by downloading a new set of parameters via a program chip supplied by Federal Industries E3380 11/10/11...
- Page 29 Defrost 41ºF 43ºF Termination Temperature Time to First 6 hr 8 hr Defrost (hh:mm) DEFROST Time to 6 hr 8 hr subsequent Defrost Defrost Max 1 hr 30 min Duration Control Display The control display is located in the unit base. It is programmed to display the current temperature from the control sensor located inside the center tower at the top.
- Page 30 The condensing unit and pressure controls are optionally supplied from the factory for remote location installation. The condensing unit must be mounted and wired by the installer. The high low pressure switch must be wired in series with the compressor power supply as shown in diagram below. 7.
- Page 31 MAIN WIRING DIAGRAMS SELF CONTAINED SSRSP5052 SSRSP5952, SSRSP7752 DEFROST PROBE SSRSP SELF CONTAINED TEMP PROBE CONTROL CORD & PLUG SANDWICH CASE 91-19588 7/6/12 POWER SWITCH HI/LO PRESS SW DISPLAY CONDENSATE PUMP OR EVAPORATOR 4 5 RELAY LIGHT SWITCH COMPRESSOR EVAP. BLK/RIB BLK/RIB TOP LIGHT...
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Page 32: Replacement Parts
REPLACEMENT PARTS REFRIGERATION SSRSP5052 SSRSP5952 SSRSP7752 Compressor (SC) 30-18052 30-18645 30-18645 Condensing Unit (SC) 30-17887 30-18215 30-18215 Evaporator Coil 33-13357 33-13358 33-13359 32-19419 32-19416 Filter Drier 32-12626 Site Glass 32-54010 Evaporator Fan Motor (SC 240V) 41-19070 Evaporator Fan Motor (remote 120V ) 41-17981 Evaporator Fan Blade 72-17355... - Page 33 Front Glass Clamp 81-18196-2 81-18196-3 81-18196-4 Gas Cylinder 81-19639 81-19639 81-11047 Glass End Clear 50-19584 Glass End Reflective Left(Optional) 50-19584-1L Glass End Reflective Right(Optional) 50-19584-1R End Panel Ass'y Left (Black) 68-19585-L End Panel Ass'y Right (Black) 68-19585-R End Panel Ass'y Left (Color needed) 68-19585-1L End Panel Ass'y Right (Color needed) 68-19585-1R...
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