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Sony HDS-X5800 Installation Manual

Routing switcher processor
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ROUTING SWITCHER PROCESSOR
HDS-X5800
33 INPUT BOARD SET
HKS-5810M
HKS-5810SD
34 CASCADE INPUT BOARD SET
HKS-5811M
HKS-5811SD
33 INPUT DISTRIBUTION BOARD
HKS-5820M
264 x 34 MATRIX BOARD
HKS-5830M
HKS-5830SD
34 OUTPUT BOARD SET
HKS-5860M
HKS-5860SD
INSTALLATION MANUAL
1st Edition (Revised 2)

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Summary of Contents for Sony HDS-X5800

  • Page 1 ROUTING SWITCHER PROCESSOR HDS-X5800 33 INPUT BOARD SET HKS-5810M HKS-5810SD 34 CASCADE INPUT BOARD SET HKS-5811M HKS-5811SD 33 INPUT DISTRIBUTION BOARD HKS-5820M 264 x 34 MATRIX BOARD HKS-5830M HKS-5830SD 34 OUTPUT BOARD SET HKS-5860M HKS-5860SD INSTALLATION MANUAL 1st Edition (Revised 2)
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. HDS-X5800 Serial No. 10001 and Higher HKS-5810M Serial No.
  • Page 3 Attention-when the product is installed in Rack: (For HDS-X5800) 1. Prevention against overloading of branch circuit When this product is installed in a rack and is supplied power from an outlet on the rack, please make sure that the rack does not overload the supply circuit.

  • Page 5: Table Of Contents

    1-10-2. How to Configure Optional Boards ... 1-18 (E) 1-10-3. Cascade Connection Example ... 1-19 (E) 1-10-4. Output Extension Example ... 1-20 (E) 1-10-5. Input/Output Extension Example ... 1-21 (E) 1-10-6. Control System Connection Example and Setup ... 1-22 (E) HDS-X5800 Table of Contents 1 (E)

  • Page 6: Service Overview

    1-11. Setting the On-Board Switches and Description of LEDs ... 1-23 (E) 1-11-1. CPU-339 Board (HDS-X5800) ... 1-23 (E) 1-11-2. MX-103 Board (HKS-5830M) ... 1-30 (E) 1-11-3. MX-104 Board (HKS-5830SD) ... 1-32 (E) 1-11-4. IPM-98 Board (HKS-5820M) ... 1-32 (E) 1-11-5.

  • Page 7: Manual Structure

    This manual describes the protocol for controlling this unit. The manual below is provided for the protocol that this unit can support. If this manual is required, please contact your local Sony Sales Office/Service Center. S-BUS PROTOCOL AND COMMAND SPECIFICATIONS (S-BUS remote terminal control protocol) Part No.: 9-977-477-1X...

  • Page 8: Contents

    . Ethernet is a registered trademark of Xerox Corporation. . IBM and AT are registered trademarks of International Business Machines Corporation. . Pentium is a registered trademark of Intel Corporation. . Windows is a registered trademark of Microsoft Corporation. HDS-X5800...

  • Page 9: Installation

    For details of the following chart, refer to the relevant section or related manual. Start Selection of installation place Rack mounting Installation of optional boards Connection Setting the On-Board Switches Initial setting Operation check HDS-X5800 Section 1 Installation 1-2. Operating Environment 1-3. Power Supply 1-4. Installation Space 1-5. Rack Mounting 1-6.

  • Page 10: Operating Environment

    Operating humidity : 10% to 90% (no condensation) 1-3. Power Supply The HDS-X5800 contains the four power supply units as the standard installation. The units A1 and B1, and the units A2 and B2 back up the two power line systems respectively. Therefore, turn on all of the four power supply units when using the HDS- X5800.

  • Page 11: Installation Space

    . If a fan stops or the exhaust port is blocked, failure or problems may result because the fans at the rear, top, and bottom of the unit cool the air. HDS-X5800 1-4. Installation Space Unit : mm 1-3 (E)

  • Page 12: Rack Mounting

    1-5. Rack Mounting 1-5. Rack Mounting The HDS-X5800 is mounted in the 19-inch standard rack. To mount the HDS-X5800 in the rack, use the rack mount kit that is supplied with the HDS-X5800 and follow the procedure described below. If other than the specified rack mount kit is used, the HDS- X5800 may not be mounted in the 19-inch standard rack.

  • Page 13: Rack Mounting Procedure

    1-5-2. Rack Mounting Procedure This section describes the rack mounting procedure using the rack mount kit supplied with the HDS-X5800. Tighten the screws to the following torque. Tightening torque : 120 x 10 N.m {12.2 kgf.cm} 1. Attach the bracket to the support angle tentatively using the specified four screws.
  • Page 14 1-5. Rack Mounting 6. Fix the rack angle in the rack using the specified eight screws. Rack B5 x 12 Rack angle B5 x 12 Rack angle 1-6 (E) HDS-X5800...

  • Page 15: Installation Of Optional Boards

    HKS-5830M board for the matrix board. If the HKS-5830SD board is used, an error may occur in the signal. . To use the HKS-58xxM board, the software in the CPU-339 board in the HDS-X5800 should be upgraded to version 1.20 or higher.

  • Page 16: Installation/Removal Of Plug-In Boards

    Check that the board is securely connected to the MB- 939 board. (In the case of the HKS-5820M) Eject lever Eject lever IPM-98 board Eject levers 3. Attach the board retainer plate and the front panel. Installation slot IN slot OUT slot OUT slot IN slot HDS-X5800...
  • Page 17 Removal 1. Open the eject levers of the board in the direction of arrow B. 2. Remove the board from the HDS-X5800. Remove the board while applying equal force to the eject levers at both ends of the board. HKS-5811M/5811SD (EQ Board)

  • Page 18: Installation/Removal Of Connector Boards

    CNO-15 The OUT1 slot of the same position as in the HKS-5830SD (MX-104 board) CNO-16 The OUT2 slot of the same position as in the HKS-5830SD (MX-104 board) IN 1 slot CNI-13 board Screws (with drop-safe) Screws CNI-14 board (with drop-safe) HDS-X5800...
  • Page 19 Installation 1. Remove the two screws and remove the blank panel. Keep the removed blank panel. HDS-X5800 2. Insert a pair of CI-29 boards to the CASCADE IN slot and tighten the two screws (with drop-safe) of the each board.

  • Page 20: Matching Connectors And Cables

    D-sub 9-pin, Male Connector 9-pin Male Junction Shell 9-pin D-sub 9-pin, Male D-sub 9-pin, Female Connector 9-pin Female 1-563-815-21 Junction Shell 9-pin D-sub Mini 15-pin, Female D-sub Mini 15-pin, Male RJ-45 modular jack 100BASE-TX standard Sony part No. 1-560-651-00 1-561-749-00 1-561-749-00 HDS-X5800...

  • Page 21: Input And Output Signals Of Connectors

    REMOTE3 : RS-232C (D-sub 9-pin, Male) _ EXT VIEW _ Pin No. Signal name Input/Output Pin-6 (DSR) is connected to pin-1 (DCD) internally inside the system. HDS-X5800 ALARM : D-sub Mini 15-pin, Female Pin No. Signal name ALARM-3 ALARM-1 ALARM-4...

  • Page 22: System Connection

    *: (P) and (S) indicate the setting of the S/P selector switch on the CPU board in the routing switcher. Switchers other than the HDS-X5800 can be also set as a primary station. In this case, some functions are limited.
  • Page 23 The following diagram shows an example of the connection for the data link of the S-BUS when the HDS-X5800 is set as a primary station. Terminal Personal computer (terminal emulator) Primary station Level 1 Routing switcher processor HDS-X5800 ( P )

  • Page 24: How To Extend Inputs And Outputs

    . Among the REMOTE1 connectors of the secondary routing switcher, two or more REMOTE1 connectors can be used. How to use the T-type bridge The B type of T-type bridge is supplied with the HDS-X5800. Prepare coaxial cable (BELDEN 8281) of 50 cm or less and use the T-type bridge as follows. REMOTE1...
  • Page 25 = (number of inputs) Signal distribution board * : Because the HKPF-SP003 is capable of six distributions of a signal, it is suited for the HDS-X5800 that requires four distribution at the maximum. The HKPF-SP003 is installed in the PFV-SP3300.

  • Page 26: How To Configure Optional Boards

    CNI-11 HKS-5810M CNI-12 CNO-13 HKS-5860M CNO-14 CI-29 HKS-5811M IPM-98 HKS-5820M MX-103 HKS-5830M EQ-91 HKS-5811M Board Model Maximum required name numbers CNI-13 HKS-5810SD 8 CNI-14 CNO-15 HKS-5860SD 8 CNO-16 CI-29 HKS-5811SD 8 IPM-98 HKS-5820M MX-104 HKS-5830SD 8 EQ-92 HKS-5811SD 8 HDS-X5800...

  • Page 27: Cascade Connection Example

    In order to extend the input, the optional 34 cascade input board set (HKS-5811M or HKS-5811SD) should be installed in the HDS-X5800. Up to eight sets of the 34 cascade input board set can be installed in a single HDS-X5800.

  • Page 28: Output Extension Example

    2. Establish the various setups referring to Section 1-10-6. 1-20 (E) Connection Input 1-264 PFV-SP3300 (HKPF-SP003 17 pcs are installed) 15 units (HKPF-SP003 9 pcs are installed) 1 unit PFV-SP3300 SDI OUT 1 HKPF-SP003 IN 1 IN 1 SDI OUT 2 Output 1-272 Output 273-544 HDS-X5800...

  • Page 29: Input/Output Extension Example

    CASCADE IN slot to the OUT18 connector and connect the 2nd cable to the OUT19 connector. 3. Connect the signal processing unit PFV-SP3300 with the signal distribution board HKPF-SP003 to the HDS-X5800 as shown in the following illustration. Connect them in accordance with the number of outputs to be extended.

  • Page 30: Control System Connection Example And Setup

    1-10. How to Extend Inputs and Outputs 1-10-6. Control System Connection Example and Setup Input to 1024 232 boards PFV-SP3300 distributor PFV-SP3300 distributor HKPF-SP003 HKPF-SP003 HDS-X5800 HDS-X5800 Input exten- sion board 75 Z HDS-X5800 HDS-X5800 Input exten- sion board 75 Z...

  • Page 31: Setting The On-Board Switches And Description Of Leds

    1-11. Setting the On-Board Switches and Description of LEDs 1-11-1. CPU-339 Board (HDS-X5800) D1101 D1102 D1103 D1104 D1105 D1106 D1107 D1108 S701 D705 D706 D707 D708 D701 D702 D703 D704 <LEDs> Status of the REMOTE 1 connector (Data send/receive with S-BUS data link) Ref.
  • Page 32 Equipment on the data link is operating on 100BASE-TX. Status when lights up Power supply circuit supplying +3.3 V is operating. Power supply circuit supplying +5 V is operating. Factory use. Factory use. Factory use. Factory use. Factory use. Factory use. Factory use. HDS-X5800...
  • Page 33 Set the station ID of the HDS-X5800 when the HDS-X5800 is connected to the S-BUS data link as follows. When the HDS-X5800 is used as the primary station, the station ID is set to “1” regardless of setting of this switch.
  • Page 34 BIT3 : REMOTE1 C BIT4 : REMOTE1 D Used to assign the HDS-X5800 either to the primary station or to the secondary station. Set the bit switch from bits 1 to 4 in accordance with the connector used. UP (OPEN) position : PRIMARY (Operates as the primary station)
  • Page 35 BIT5 : Table data size selector switch Used to select whether the S-BUS table data size that is output is 128 bytes or 32 bytes while the HDS-X5800 is a primary station in the S-BUS data link connected by the REMOTE1 B connector.
  • Page 36 . When this switch is set to any position of 2 to 5 while the power is on, the setting is reflected on the operation of the HDS-X5800. Set this switch to 0 to return to the normal operation. . Even the setting is changed to A to F while the power is on, the operation mode is not updated.
  • Page 37 Lights on while the power is on. DI8 (green) : STATUS1 LED Used for maintenance purpose. Lights in normal operation. HDS-X5800 1-11. Setting the On-Board Switches and Description of LEDs DI7 (green) : STATUS2 LED Used for maintenance purpose. Lights off in normal operation.
  • Page 38 If it is set to “Bypass ON”, an error may occur in the equipment connected to the lower layer (refer to “1-9. System Connection”) of the HDS-X5800. . Bypass ON/OFF can be also set using the setup menu of secondary station. However, the “Bypass ON” setting has priority.
  • Page 39 If the output board is HKS-5860SD, slope of output signal is fixed to the SMPTE259M specification output slope and this switch setting becomes invalid. HDS-X5800 1-11. Setting the On-Board Switches and Description of LEDs BIT5 to BIT8 : Bit rate manual setting switch...
  • Page 40 (REA1). D2002 indicates status of the lower connector board (REA2). D2107, D2108 (C-5) : + + + + + 3.3 V LED Lights on when +3.3 V power supply is normal. D2108 D2107 D2001 D2002 Side A (Component side) HDS-X5800...

  • Page 41: Board (Hks-5811Sd)

    D6007, D6008 (A-1) : + + + + + 5 V-1, + + + + + 5 V-2 LED Lights on when +5 V power supply is normal. HDS-X5800 1-11. Setting the On-Board Switches and Description of LEDs Side A (Component side)
  • Page 42 1-11. Setting the On-Board Switches and Description of LEDs 1-11-7. FP-129 Board (HDS-X5800) LE-251 S101 S102 TP601 <LEDs> 1 ACTIVE CPU BOARD D502 : CPU MAIN SLOT A D503 : CPU MAIN SLOT B Lights in green when it is working as the main CPU, and lights off when it is working as a backup CPU.

  • Page 43: Fan Status

    D547 : FAN (REAR) 2 (rear right of the unit) Fan status indication. It Lights in green when the fan is working normally. It Lights in red when the fan has an error. HDS-X5800 1-11. Setting the On-Board Switches and Description of LEDs 5 SIGNAL STATUS...
  • Page 44 Lights in red when there is abnormality. (Lights off when the setting not to synchronize the signal with the REFERENCE signal at the REF IN A connector, is selected and at the same time when the reference video signal is not inputted.) HDS-X5800...
  • Page 45 Lights in red when there is abnormality. (Lights off when the setting not to synchronize the signal with the REFERENCE signal at the REF IN A connector, is selected and at the same time when the reference video signal is not inputted.) 1-37 (E) HDS-X5800...
  • Page 46 1-11-10. CNI-13 Board (HKS-5810SD) <LED> D9004 (D-1) : + + + + + 5.0 V LED Lights on when +5 V power supply is normal. 1-38 (E) D304 D304 D9004 Side A (Component side) Side A (Component side) Side A (Component side) HDS-X5800...
  • Page 47 Lights on when +3.3 V power supply is normal. 1-11-13. CNO-14 Board (HKS-5860M) <LED> D304 (C-1) : + + + + + 3.3 V LED Lights on when +3.3 V power supply is normal. HDS-X5800 D9004 D304 D304 1-11. Setting the On-Board Switches and Description of LEDs...
  • Page 48 <LED> D9004 (C-1) : + + + + + 5.0 V LED Lights on when +5 V power supply is normal. 1-11-16. SPG-16 Board (HDS-X5800) <LED> D601 (H-1) : POWER LED Lights on when the +12 V power supplied from the power supply units A1 and A2 or those of B1 and B2 are normal.
  • Page 49 1-11-17. RM-192 Board (HDS-X5800) <LED> D201 : + + + + + 12 V LED Lights on when the +12 V power supplied from the power supply units A1 and A2 or those of B1 and B2 are normal. 1-11-18. TR-127 Board (HDS-X5800) <LED>...
  • Page 50 (S1001) to return to the normal operation mode. When the switch S703-6 is set to the DOWN position When the switch S702-2/CPU-339 board is set to the UP (OPEN) position (i, e, when the HDS-X5800 is set as the primary station), IP address is fixed to 10.64.5.1 When the switch S702-2/CPU-339 board is set to the DOWN position, the network function does not work.
  • Page 51 Connect it to the MX-104 board. IPM-98 1 IN to 8 IN slot MX-103 1 OUT to 8 OUT slot MX-104 1 OUT to 8 OUT slot HDS-X5800 Section 2 Service Overview Power supply units IPM-98 board (HKS-5820M) EQ-91 board (HKS-5811M) EQ-92 board (HKS-5811SD)

  • Page 52: Main Parts Location

    OUT 2 slot CNO-15 OUT 1 slot CNO-16 OUT 2 slot 2-2 (E) HN-286 board MB-948 board HN-284 board CNO-13 board (HKS-5860M) CNO-15 board (HKS-5860SD) RM-192 board SPG-16 board TR-127 board CNO-14 board (HKS-5860M) CNO-16 board (HKS-5860SD) CI-29 board (HKS-5811M/HKS-5811SD) HDS-X5800...
  • Page 53 C2 (CENTER2) R1 (RIGHT1) R2 (RIGHT2) FAN (BOTTOM) L1 (LEFT1) L2 (LEFT2) C1 (CENTER1) C2 (CENTER2) R1 (RIGHT1) R2 (RIGHT2) FAN (REAR) HDS-X5800 DU-153 boards DU-141 boards Fan units (Rear) DU-141 boards Fan units (Bottom) 2-1. Main Parts Location 2-3 (E)

  • Page 54: Removing/Installing The Front Panel

    B4 x 10 (with drop-safe) B4 x 10 (with drop-safe) B4 x 10 (with drop-safe) Front panel B4 x 10 (with drop-safe) Installation Insert the front panel securely into the main unit and tighten the four screws. 2-4 (E) HDS-X5800...

  • Page 55: Error Indication

    Fan stop One or more fans among what are installed in the HDS- X5800 stop. Temperature rise error Temperature inside the HDS-X5800 has increased exceeding the specified temperature. ROM/RAM error This code appears after the power is turned on or...

  • Page 56: Front Panel Status Indication (Le-251/Fp-129 Board)

    D533 D536 D539 D542 D546 D549 D552 D535 D538 D541 D544 D548 D550 D553 D527 D529 D507 D509 D510 D512 D530 D532 ND601 ND602 S103 D555 D545 D556 D1004 D547 D1005 D1002 D1003 S105 S106 FP-129 board (Side B) HDS-X5800...
  • Page 57 Check the connection of the power cable. Replace the defective power supply unit. Replace the defective CPU-339 board. Replace the defective fan of the HDS-X5800. Check ambient temperature and ventilation of the equipment. Replace the defective optional board. Check connection with...
  • Page 58 Display contents can be switched when S103 (MENU) is pressed. Lights in green Flashing in Lights in green Signal is present. Signal is present. Error occurs. Error occurs. Data transmission to the main CPU Data reception from the main CPU CPU is operat- ing. Any error occurs. HDS-X5800...
  • Page 59 Fan in the front right on the bottom of the HDS-X5800 is abnormal. Normal Fan in the left (when viewed from the front) on rear of the HDS-X5800 is abnormal. Fan in the right (when viewed from the front) on rear of the HDS-X5800 is abnormal.
  • Page 60 Cancel the mode to though the equip- switch the cross- ment is set in the points in synchronous mode that the cross- with the reference points are switched signal. (Set the in synchronous with system to ASYNC.) reference signal.) HDS-X5800...
  • Page 61 Name of LED Ref. No. REFERENCE 525 D552 (REF D) D553 1125 D555 D556 PROGRESSIVE D532 HDS-X5800 Contents Status Lights off Status of The 525 (NTSC) REFERENCE C signal is not inputted system to the REF C connector. The 625 (PAL)

  • Page 62: Cleaning Filter

    Non power-on period of this machine is approx. 3 years. Period of usage of this machine (Because the battery life is 5 years and the consumption of the battery has already started at the time of purchase of this machine.) HDS-X5800...

  • Page 63: Data Backup

    RAM on the CPU-339 board. Backing up the stored data is recommended in the case of emergency such as data are damaged or lost. Backing up the stored data is performed using the software BZR-20 supplied with the HDS-X5800. 2-6-1. Connection Connect the equipment as shown below for uploading and downloading the stored data.

  • Page 64: Installing Bzr-20

    4. Copy all of the programs in the Disk2 to the same folder as those of the Disk1. 5. Remove the Disk2. 6. Upon completion of copying, double-click the “setup.exe” icon. 7. Installation program starts up. Perform installation following the instructions on screen. 2-14 (E) HDS-X5800...

  • Page 65: Uploading Data

    2. Turn on the power of all the equipment on the S-BUS data link. 3. Connect the PC to the REMOTE3 connector or the DATA (Ethernet) connector of the HDS-X5800 (or connect the PC to each equipment). (Refer to Section 2-6-1.) 4.

  • Page 66: Downloading Data

    1. Install the BZR-20 software. (Refer to Section 2-6-2.) 2. Connect the PC to the HDS-X5800 (or connect the PC to each equipment) and start up the BZR-20 software. (Refer to Section 2-6-3, steps 2 to 5.) 3. Select a desired folder (the folder in the hard disk or FD drive) in which the setup data are saved, from the File (F) menu of the menu bar.
  • Page 67 The material contained in this manual consists of information that is the property of Sony Corporation. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
  • Page 68 Printed in Japan Sony Corporation HDS-X5800 (SY) J, E 2002. 7 16 B&P Company 3-206-225-03 ©2001...

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