FLIR PTU-5 User Manual
  1. Manuals
  2. Brands
  3. FLIR Manuals
  4. Camera Accessories
  5. PTU-5
  6. User manual

FLIR PTU-5 User Manual

High-performance pan-tilt unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

High-Performance
Pan-Tilt Unit
MODEL:
PTU-5
VERSION:
1.00
REVISION DATE:
March 31, 2017
User Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PTU-5 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for FLIR PTU-5

Summary of Contents for FLIR PTU-5

  • Page 1 High-Performance Pan-Tilt Unit MODEL: PTU-5 VERSION: 1.00 REVISION DATE: March 31, 2017 User Manual...
  • Page 2 The information in this manual is subject to change without notice and, except for the warranty, does not represent a commitment on the part of FLIR Systems, Inc. FLIR Systems, Inc. cannot be held liable for any mistakes in this manual and reserves the right to make changes.

  • Page 3: Table Of Contents

    1.1 - General PTU Features ........................1 1.2 - PTU-5 Features ..........................2 1.3 - Applications ............................2 1.4 - What’s Different About the PTU-5 ....................3 1.5 - About This Manual ..........................3 1.5.1 - Formatting Conventions ......................3 1.6 - Model Number ..........................
  • Page 4 6.1 - 26-Pin Base Connector ........................2 6.2 - 12-Pin Payload Connector ......................... 3 6.3 - 26-Pin Breakout Cable ........................4 6.4 - PTU-5 Internal Wiring ........................5 G - Mechanical Drawings ........................1 H - Networking ..........................1 8.1 - Ethernet ............................. 1 8.2 - Serial ..............................

  • Page 5: Introduction

    1 - Introduction The PTU-5 provides the fastest, most accurate pan-tilt unit in its size class that allows you to mount and aim cameras, antennas, lasers, and other payloads. This User Manual contains setup, general configuration, wiring, and mechanical interface information that is intended for use by design engineers and integrators who are configuring, installing, and programming the PTU.

  • Page 6: Ptu-5 Features

    PTU-5 User Manual 1.2 - PTU-5 Features In addition to the general features listed above, the PTU-5 offers the following features: • Payload (top mount): 5lbs • Payload (side mount): 6lbs (two 3lb loads) • Dimensions: 6.2” x 4.9” x 6” (approximately 158mm x 125mm x 153mm) •...

  • Page 7: What's Different About The Ptu-5

    1.4 - What’s Different About the PTU-5 Users who are familiar with other FLIR pan tilts will notice the following differences in the PTU-5: • The PTU-5 uses different connectors than those used on other PTUs; however, these connectors also conform to established industry standards.

  • Page 8: Model Number

    1.6 - Model Number Each PTU unit includes a model number that is located on the base of the unit. This number lists the options present on that particular unit. The PTU-5 model number is 445-0005-01-00. 1.7 - PTU Package Contents...

  • Page 9: Related Documentation

    • Pan-Tilt E Series Command Reference Manual: command instructions 1.9 - Additional Resources FLIR Systems, Inc. also maintains a technical support Web site with additional resources for customers in the Support section at www.FLIR.com/MCS. Resources include electronic copies of user manuals, firmware downloads, 3D CAD models, technical notes, and other information.
  • Page 10 PTU-5 User Manual This page intentionally left blank. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 11: Safety

    • All service procedures must be performed by qualified service personnel in accordance with all applicable instructions. • If the PTU is damaged, immediately remove power and contact FLIR Systems, Inc. • Only use replacement parts recommended by FLIR Systems, Inc.
  • Page 12 • Keep all persons and objects well away from the PTU panning and tilting radius with payload installed. • Do not touch or otherwise handle the PTU while in motion or if there is a possibility of motion. Always remove power before servicing the PTU and/or payload. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 13: Quick Start

    C Software Development Kit (PTU-SDK) for high speed, hard real-time controls such as tracking. Drivers are also available using third-party software packages such as LabVIEW and digital video control systems. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 14: Installation Components

    PTU-5 User Manual 3.2 - Installation Components A complete PTU-5 system configuration requires the following components: • PTU-5 (not shown) • AC/DC power supply (PT-PS-INT-30V) – Optional – (1) • Breakout cable (308-0278-XX-00) – Optional – (2) • USB to RS-485 converter (PTU-CONV- USB-RS485) –...

  • Page 15: Ethernet Connection

    DEATH. 4. Power on the PTU. When the PTU-5 is powered up, it goes through a short reset in both axes. The amount of motion on reset will vary at different areas of the axis, but generally it will move no more than 12 degrees in either direction.
  • Page 16 You can use the Units radio buttons to specify the units to use (either Degrees or Steps). Please refer to the Pan-Tilt E Series Command Reference Manual for instructions on using the Web interface. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 17: Serial Connection

    4. Create a new connection with the following communications parameters: 9600 baud 8 data bits 1 stop bit no parity no handshaking Note: HyperTerminal is available with Microsoft® Windows XP® and previous versions. You may download TeraTerm from http://ttssh2.sourceforge.jp/. Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 18 Please see “ASCII Command Syntax” on page C-3 for an overview of the ASCII command syntax and a list of commonly used commands. The Pan-Tilt E Series Command Reference Manual contains complete command interface instructions. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 19: Installation & Setup

    A good rule of thumb is that the mount must be capable of supporting at least four times the combined weight of the PTU and payload. For example, a mount for a PTU-5 must be able to support at least 48lbs.

  • Page 20: Wiring And Connectors

    PTU-5 User Manual 4.2 - Wiring and Connectors The PTU-5 has both a base connector and a payload connector for customer attachment. Please refer to “Electrical Specifications” on page A-1 for detailed pin-out and connector requirements. 4.2.1 - Mechanical Overview The PTU-5 contains two receptacles.

  • Page 21: Power Sources

    If needed, it is also acceptable to route the shield pin to the power ground through a surge protection device. CAUTION: THE PTU WILL NOT BE PROPERLY SHIELDED UNTIL THE SHIELD PIN IS PROPERLY CONNECTED. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 22: Interface And Host Settings

    PTU-5 User Manual 4.6 - Interface and Host Settings The PTU-5 includes both an Ethernet connection and RS-485 communications. You may connect to your PTU using either or both of these methods; the Web interface is only available when using an Ethernet connection, and the terminal interface is only available when using a serial connection.

  • Page 23: Initial Power-Up And Test

    3. Please see “Serial Command List” on page C-4 for a list of basic commands, and the Pan-Tilt E Series Command Reference Manual for a complete list of commands and associated parameters and other usage instructions. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 24: Payload Mounting

    Consider other compounds for high-shock/vibration applications where field service is not a concern. The PTU-5 allows the following bracket mounting options: Figure 4-2: Bracketing Options 4.8.1 - Side Bracket Attachment To attach side mounting brackets: 1.

  • Page 25: Payload Attachment

    • If your installation is not usable across the full range of motion, use the TXU, TNU, PXU, and/or PNU commands to set software motion limits. When resetting a PTU-5 that is positioned near those limits, the PTU may briefly move outside those limits.
  • Page 26 WARNING: STOP THE PTU IMMEDIATELY BY EITHER CLICKING HALT (WEB INTERFACE) OR ISSUING AN H COMMAND (SERIAL INTERFACE) IF THE PAYLOAD IS ABOUT TO COLLIDE WITH THE PTU-5 AND/OR ANOTHER OBSTACLE. A COLLISION COULD CAUSE A STRUCTURAL FAILURE THAT MAY RESULT IN INJURY OR DEATH.
  • Page 27 5. If the PTU passes the above pan and tilt axis load handling tests, you are ready to begin controlling your payload using the commands described in the Pan-Tilt E Series Command Reference Manual. Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 28 PTU-5 User Manual This page intentionally left blank. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 29: Configuring & Programming

    Note: You may also have a simultaneous Ethernet connection to the Web interface, as described in “Ethernet Connection” on page Follow the appropriate instructions to connect the PTU-5 to the host computer, power it on, and access it via: • Web: “Ethernet Connection”...

  • Page 30: Default Limits

    • The positive tilt axis direction is clockwise when looking sideways at the PTU with the motors and connectors facing to the right. Figure 5-1: Pan-Tilt Default Factory Limits (PTU-D100 shown with identical limits to the PTU-5) Note: The default pan axis user limits are +/- 168°. The default tilt axis limits are +30°...

  • Page 31: Resolution

    Chapter 5: Configuring & Programming 5.2.1 - Resolution This table displays the PTU-5 pan and tilt resolutions. ½ STEP ¼ STEP 1/8 STEP PAN AXIS 0.02° 0.01° 0.005° TILT AXIS 0.02° 0.01° 0.005° 5.3 - User-Programmable Settings The PTU has a number of user-programmable parameters that can significantly affect performance for a given payload and application.

  • Page 32: Heavy-Payload Operation

    • If the PTU is having trouble resetting the tilt axis, try using user limits to reduce the tilt-axis range of motion. • Reduce speed and/or acceleration. Please refer to the Pan-Tilt E Series Command Reference Manual for more information. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 33: Battery Powered Operation

    For example, you can use the PHO and THO commands to set holding power to off. Please refer to the Pan-Tilt E Series Command Reference Manual for more information. CAUTION: ALWAYS USE A FUSE WHEN CONNECTING THE PTU TO A BATTERY. Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 34 PTU-5 User Manual This page intentionally left blank. Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 35 A - Electrical Specifications This Appendix describes the PTU-5 wiring. Please refer to “Mechanical Overview” on page 16 for a mechanical overview. CAUTION: DO NOT EXCEED MAXIMUM RATED PASS-THROUGH AMPERAGES. FUSE PAYLOADS AT RATED TRIP VALUES. THE PTU-D300E WARRANTY DOES NOT COVER DAMAGE CAUSED BY OVERCURRENT SITUATIONS.

  • Page 36: 26-Pin Base Connector

    PTU-5 User Manual A.1 - 26-Pin Base Connector This table displays the PTU-5 Norcomp, D-Sub HD26-pin connector pin assignments. ASSIGNMENT PTU POWER SUPPLY PTU POWER SUPPLY RETURN PTU_PHY_RXP PTU_RS485_TX- PTU_RS485_GROUND PAYLOAD SIGNAL 6 PAYLOAD SIGNAL 9 PAYLOAD SIGNAL 2 CHASSIS GROUND...

  • Page 37: 12-Pin Payload Connector

    Appendix A: Electrical Specifications A.2 - 12-Pin Payload Connector This table displays the PTU-5 Phoenix M12 12-pin payload connector (part number 1411979; mates to part number 1411987) pin assignments. ASSIGNMENT PAYLOAD SIGNAL 1 PAYLOAD SIGNAL 2 NOT USED PAYLOAD SIGNAL 3...

  • Page 38: 26-Pin Breakout Cable

    PTU-5 User Manual A.3 - 26-Pin Breakout Cable This diagram displays the optional 26-pin breakout cable (308-0278-XX-00) wiring and connectors. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 39: Ptu-5 Internal Wiring

    Appendix A: Electrical Specifications A.4 - PTU-5 Internal Wiring This diagram displays the internal PTU-5 wiring. Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 40 PTU-5 User Manual This page intentionally left blank. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 41: G - Mechanical Drawings

    B - Mechanical Drawings The drawings in this Appendix describes the payload mounting patterns for the different brackets and displays the PTU dimensions. 6.18 157.0 6.03 153.2 3.76 95.6 4.90 124.5 2.56 4.37 65.0 110.9 2.68 68.0 Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 42 PTU-5 User Manual TOP MOUNT BRACKET CONFIGURATION 10.0 1/4-20 UNC THRU 24.0 18.5 R2.0 2.37 60.2 3.58 90.9 2.92 74.2 6.69 169.8 Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 43 Appendix B: Mechanical Drawings SIDE MOUNT BRACKET CONFIGURATION 1/4-20 UNC THRU R2.0 1.18 30.0 1.57 40.0 10.0 TYP 1.37 34.7 2.29 58.2 1.42 36.0 2.35 59.6 Copyright 2017, FLIR Commercial Systems, Inc.
  • Page 44 PTU-5 User Manual This page intentionally left blank. Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 45: Ethernet

    3. Test the configuration by addressing each PTU by its unit ID and issuing commands and queries, such PS - pan speed setting TS - tilt speed setting PD - current pan speed TD - current tilt speed Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 46: Serial Networking Connections

    Host Figure C-1: PTU Network Configuration When making your own data cables, FLIR Systems, Inc. recommends using a good quality twisted pair cable with about 100Ω impedance, which provides good noise immunity for RS-485 connections. The following RS-232 to RS-485 converters are recommended: •...

  • Page 47: Ascii Command Syntax

    This sample command sequence pans the PTU-E46 to the left, waits, and then pans it back to the right: PP-2500 * PP * Current Pan position is -2500 PP2500 * PP * Current Pan position is 2500 Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 48: Serial Command List

    Pan base speed Tilt upper speed Tilt speed offset Tilt base speed Tilt lower speed MISCELLANEOUS DESCRIPTION Await Reset Restore factory defaults Default save Restore saved settings Halt Returns the PTU temperature. Monitor Cycles Since Boot Copyright 2017, FLIR Commercial Systems, Inc.

  • Page 49: Mechanical

    The movement settings may be too aggressive. Reduce the upper speed limit and/or accelera- tion. • If you do not have a payload attached, contact FLIR Technical Support. D.2 - Power The PTU-5 reset movements are different than other PTU models.

  • Page 50: Technical Support

    If you are using a laptop, make sure that it is plugged in. RS-485 will not work if the PTU and host computer grounds are too far apart. • If you are using the USB to RS-485 adapter provided by FLIR Systems, Inc: Make sure the adapter is powered.

  • Page 51: J - Regulatory & Warranty Information

    FLIR PTUs using a cable length of 7’ or less, and using the PT-PS-INT30V power supply have been tested to comply with FCC Class A requirements. Full compliance in systems using a 3’ motor cable requires an external direct connection from either the controller or the PTU head to earth ground.

  • Page 52: About Flir Systems, Inc

    With thousands of our thermal cameras on the job in military, scientific, law enforcement, and secu- rity applications, FLIR brings an unmatched level of experience and dedication to the creation of cut- ting edge thermal night vision systems.

  • Page 53: Limited Warranty

    This warranty does not extend to: (a) Goods repaired or modified in any manner by persons other than FLIR or FLIR's authorized designee; and (b) Goods that are defective due either to normal wear and tear, or Buyer's failure to properly store, install, operate or maintain the Goods. The Remedy is FLIR's sole obligation, and Buyer's exclusive recourse, for all claims of defects with respect to the Goods.
  • Page 54 PTU-5 User Manual v. 1.00 (03/31/2017) 6769 Hollister Avenue Goleta, CA 93117 p: (805) 964-9797 f: (805) 690-5933 www.FLIR.com/MCS...

Table of Contents

Save PDF