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Aventics PILOTAIR A Series Service Information

Aventics PILOTAIR A Series Service Information

Valve block type and panel mounted

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BLOCK TYPE "A"
®
PILOTAIR
The Block Type "A" PILOTAIR Valve is a poppet
type, on-off, three-way directional valve. The body
design lends itself to individual or multiple
mounting operations. The basic valve 2-MA-1A,
with a choice of six operators, can be easily and
quickly assembled without special tools. The valve
is interchangeable with the former design. Refer to
"Identity Schedule," page 3.
WARNING: INSTALLATION AND
MOUNTING
The user of these devices must conform to all applicable
electrical, mechanical, piping and other codes in the
installation, operation or repair of these devices.
INSTALLATION! Do not attempt to install, operate or
repair these devices without proper training in the
technique of working on pneumatic or hydraulic systems
and devices, unless under trained supervision.
Compressed air and hydraulic systems contain high
levels of stored energy. Do not attempt to connect,
disconnect or repair these products when a system is
under pressure. Always exhaust or drain the pressure
from a system before performing any service work.
Failure to do so can result in serious personal injury.
MOUNTING!
Devices
positioned in such a manner that they cannot be
accidentally operated.
SM-700.7400
"A" PILOTAIR
BLOCK TYPE AND PANEL MOUNTED
SERVICE INFORMATION
VALVE
should
be
mounted
and
®
VALVE
BLOCK TYPE:
PANEL MOUNTED:
Installation (BLOCK TYPE)
The Block Type "A" PILOTAIR Valve can be installed in
any convenient position without interfering with the valve
operation. The straight, flat sides are identical to provide
either right or left hand horizontal mounting. Mounting
holes are also provided for mounting the valve vertically
from the top or bottom.
Dual IN and OUT ports are provided on all valves
except the 2-CA-1B for ease of piping. Pipe plugs
are supplied for plugging the unused ports
Note: Install the valve to ensure operation within the
travel limits shown on the outline drawings (refer to
sales catalog SC-700-800). Travel beyond these
limits can cause damage to the valve plunger O-ring
and subsequent valve leakage.
Operation
The Block Type "A" PILOTAIR Valve is designed
to operate at pressures up to 250 psi within a
temperature range of -40º F to 200º F (-40° C
to 93° C).
Pages 1-6
Pages 7-22
.

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Summary of Contents for Aventics PILOTAIR A Series

  • Page 1 ® “A” PILOTAIR VALVE BLOCK TYPE AND PANEL MOUNTED SERVICE INFORMATION BLOCK TYPE: Pages 1-6 BLOCK TYPE “A” PANEL MOUNTED: Pages 7-22 ® PILOTAIR VALVE The Block Type “A” PILOTAIR Valve is a poppet Installation (BLOCK TYPE) type, on-off, three-way directional valve. The body The Block Type “A”...
  • Page 2 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Maintenance Disassembly Refer to Figure 2. Completely disassemble the valve in sequence shown. NOTE: Strainers are easily damaged. Do not remove from IN ports of valve body. Cleaning 1. Clean the body, with strainers intact, and...
  • Page 3: Parts List

    ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION IDENTITY SCHEDULE DESIGNATION NEW PART DESIGNATION NEW PART PART. NO. PART. NO. 2-MA-1A (less lugs) P -058718-00000 2-CA-1B (light spring) P -058722-00003 R431004659 R431004672 2-MA-1A w / lugs P -058719-00000 R431004661 2-CA-1B (heavy spring) P -058722-00005...
  • Page 4 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 3: 2 MA-1A PILOTAIR Valve (Less Lugs) Figure 4: 2-MA-1A PILOTAIR Valve PARTS LIST 2-CA-1A PILOTAIR Valve Complete New P/N R431004665 (P -058720-00000) Basic Valve 2-MA-1A (Less Operator) New P/N R431004663 (P -058719-00002)
  • Page 5 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION PARTS LIST * 2-CA-1B PILOTAIR Valve Complete New P/N R431004669 (standard return spring) (P -058722-00000) * 2-CA-1B PILOTAIR Valve Complete New P/N R431004671 (heavy return spring) (P -058722-00002) *2-CA-1B PILOTAIR Valve Complete New P/N R431004672...
  • Page 6 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION PARTS LIST 2-LA-1A PILOTAIR Valve Complete New P/N R431004675 (P -058724-00000) Basic Valve 2-MA-1A (Less Operator) New P/N R431004663 (P -058719-00002) Lever Operator Kit New P/N R431004677 (P -058725-K0000) REF. QTY. DESCRIPTION PIN, 1/4” x 1” Roll...
  • Page 7 AVENTICS “A” PILOTAIR® VALVE SERVICE INFORMATION PANEL MOUNTED “A” PILOTAIR® VALVE The Panel Mounted “A” PILOTAIR Valve is a poppet type pneumatic directional control valve consisting of a cam housing assembly and a valve portion assembled in a variety of configurations.
  • Page 8 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Valve Portion Maintenance 2-BA-1 PILOTAIR VALVE DISASSEMBLY HOUSING DISASSEMBLY Refer to Figure 16, and completely disassemble the Refer to Figure 17 (page 17). Disassemble the housing valve portion in sequence shown. in sequence shown.
  • Page 9 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION 2-HA-2 PILOTAIR VALVES 1. Position cams so that the engraved cavity numbers and position index marks are facing toward the handle. HOUSING DISASSEMBLY It is imperative that the position index marks appear in a line at the bottom center when the handle is in the upright position.
  • Page 10 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION IDENTITY SCHEDULES 2-BA-1 PILOTAIR VALVE OLD BUTTON OLD VALVE NEW PART OLD PART NEW PART NEW VALVE MODEL OPER. PORTION PORTION NUMBER NUMBER NUMBER PORTION R431003427 P -054692-00002 R43100341 P -054693-00000 R431005023 P -059344-00000...
  • Page 11 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION GATED SINGLE HANDLE 2-HA-3 and 2-HA-4 PILOTAIR VALVES (Con’t) MODEL PORTION VALVE PORTION ** CAM CAM (Ref. No.12) HOUSING HOUSING 2 2-HA-4 R431004541 R431004577 R431005026 R431005026 R431005095 R431005169 R431004898 R431004898 R431005685 R431004899 (P -058455-00002)
  • Page 12 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION SINGLE THREE-WAY VALVES (2-HA-1) 2-HA-1 R431004944 2-HA-1R R431005000 2-HA-1W R431005660 2-HA-1RW R431005661 (P-059331-00000) (P-059333-00000) (P-061083-00000) (P-061090-00000) 2-HA-1L R431004997 2-HA-1LR R431005001 (P -059332-00001) (P -059334-00001) HANDLE PORT HANDLE PORT HANDLE PORT HANDLE PORT WHICH...
  • Page 13 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION TRIPLE THREE-WAY VALVES (2-HA-3) (Con’t) 2-HA-3 R431004512 2-HA-3 R431006034 2-HA-3 R431004513 2-HA-3 (P-59067-00001) (P-58380-00001) (P-58379-00001) P -062269-00000) HANDLE PORTS TO WHICH PRES- HANDLE PORTS TO WHICH PRES- HANDLE PORTS TO WHICH PRES- POS.
  • Page 14 ® AVETNICS “A” PILOTAIR VALVE SERVICE INFORMATION QUADRUPLE THREE-WAY VALVES (2-HA-4) (Con’t) 2-HA-4 R431004540 2-HA-4 R431004537 2-HA-4 (P -058452-00001) (P -058454-00001) (P -058451-00001) HANDLE PORTS TO WHICH PRES- HANDLE PORTS TO WHICH HANDLE PORTS TO WHICH PRES- POS. SURE IS SUPPLIED POS.
  • Page 15 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION 2-HA-4 R431005403 2-HA-4 R431005386 2-HA-4 (P -059552-00001) (P -060153-00000) (P -060056-00000) HANDLE PORTS TO WHICH HANDLE PORTS TO WHICH HANDLE PORTS TO WHICH PRESSURE IS SUP- POS. POS. PRESSURE IS POS. PRESSURE IS PLIED FIG.
  • Page 16 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION FIGURE 16: Valve Portion Exploded View REPAIR KITS * MINOR REPAIR KIT: New P/N R431003743 PARTS LIST (P -055474-K0002) *(Quantities Ref. No. 1 thru 6 are per each operating valve cavity) REF. DESCRIPTION REF.
  • Page 17 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 17: 2-BA-1 PILOTAIR Valve Cover Exploded View NEW PART REF. NO. QTY. DESCRIPTION OLD PART NUMBER NUMBER R431002116 PIN. Driv-lok P -049775-00006 DOG. Cam R431003426 P -054691-00000 R431002335 RING. Retaining P -049857-00012...
  • Page 18 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 18: 2-HA-1 PILOTAIR Valve Cam Housing Exploded View NEW PART NO. REF. QTY. DESCRIPTION OLD PART NO. SCREW R431001837 P -049526-00003 SCREW (Latching Models Only) R431001839 P -049526-00005 R431002408 WASHER P -049898-00000...
  • Page 19 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION COMPLETE VALVE PIECE NUMBERS (Includes the Valve Portion and Cam Housing Portion with the corresponding Handle Latch. Figure 19: 2-HA-2 PILOTAIR Valve Cam Housing Exploded View REF. QTY. DESCRIPTION PART NO. PART NO.
  • Page 20 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 20: Gated Single Handle 2-HA-3 and 2-HA-4 PILOTAIR Valve Cam Housing Exploded View NEW PART NO. REF. QTY. DESCRIPTION OLD PART NO. SCREW R431001837 P -049526-00003 WASHER R431002408 P -049898-00000 NAMEPLATE R431001739...
  • Page 21 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 21: Gated Single Handle 2-HA-3 and 2-HA-4 PILOTAIR Valve Cam Housing Exploded View NEW PART NO. DESCRIPTION OLD PART NO. HOUSING. Cam (See “Identity Schedule”) HOUSING, Pin (See “Identity Schedule”) SCREW R431001886...
  • Page 22 ® AVENTICS “A” PILOTAIR VALVE SERVICE INFORMATION Figure 22: Gated Double Handle 2-HA-3 and 2-HA-4 PILOTAIR Valve Cam Housing Exploded View REF. QTY. DESCRIPTION PART NO. PART NO. HOUSING. Cam (See “Identity Schedule”) HOUSING. Pin (Left Side) (See “Identity Schedule”) HOUSING.
  • Page 23: Product Changes

    No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized service facilities.
  • Page 24 Al'BllltS Ceqocali AVENTICS T95J-ltten:er Road Le�ingtnn, l'iY: 405TT www.aventi cs.cam/ us infa.us@aventics.cam .A.'°'11CS mKIOl'dedi J4 2-& Itta i m111. a y: [Jri 11e BurUngtan, Ontario CANAD"A-L71tt TM www.a11entics.cam/ca infa.ca@a11entics.cam Slv1-7QQ.74QQ/May 2QT4 Sub1ec:ttn c:hange. Printed in United States. AVEKI T ICS Carparatian This dac:urnent.