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PowerMaster®
All former SuperSpool Valves (except special RailCar versions) are
WARNING:
INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable
electrical, mechanical, piping and other codes in the
installation, operation or repair of these devices.
INSTALLATION! Do not attempt to install, operate or
repair these devices without proper training in the
technique of working on pneumatic or hydraulic systems
and devices, unless under trained supervision.
Compressed air and hydraulic systems contain high levels
SM-300.8000
POWERMASTER
Former SUPER SPOOL
PNEUMATIC DIRECTIONAL VALVE
SERVICE INFORMATION
SuperSpool™
now referred to as PowerMaster Valves.
VALVES
®
AND
VALVES
™
of stored energy. Do not attempt to connect, disconnect or
repair these products when a system is under pressure.
Always exhaust or drain the pressure from a system
before performing any service work. Failure to do so can
result in serious personal injury.
MOUNTING! Devices should be mounted and positioned
in such a manner that they cannot be accidentally
.
operated
SuperSpool™
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Related Manuals for Aventics PowerMaster Series
Summary of Contents for Aventics PowerMaster Series
- Page 1 POWERMASTER VALVES ® Former SUPER SPOOL VALVES ™ PNEUMATIC DIRECTIONAL VALVE SERVICE INFORMATION PowerMaster® SuperSpool™ SuperSpool™ All former SuperSpool Valves (except special RailCar versions) are now referred to as PowerMaster Valves. WARNING: INSTALLATION AND MOUNTING of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure.
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Page 2: Design Features
Section I ® DESIGN FEATURES The newly designed solenoid operators for the PowerMaster® Valve has enabled AVENTICS to greatly in- crease the solenoid options and still maintain superior quality, reliability, and high flow for your design require- ments. ... - Page 3 PARTS LIST PART NO. BY PORT SIZE 1/4 & 3/8 1/2 & 3/4 REF. DESCRIPTION NEW P/N OLD P/N NEW P/N OLD P/N GASKET (Subplate mounted valves only) R431004494 P -058109-00000 R431004496 P -058110-00000 PIN (Subplate mounted valves only) R431001988 P -049705-00023 R431001988 P -049705-00023...
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Page 4: Service Information
SERVICE INFORMATION Spring-centered models of the double solenoid have center springs assembled on the ends of the spool. Part numbers of spools with center springs include these spring assemblies. They may be ordered separately, if desired. Center Spring Assembly (2 required) P/N R431004592 (P -058529-00000) - 1.375”... -
Page 5: Installation
SERVICE INFORMATION INSTALLATION MAINTENANCE Before installing the PowerMaster® Valve, all air lines in Tapped body valves may be serviced by shutting off and the system should be blown clean to remove any venting the main air supply, but removal of the valve from moisture or loose material. - Page 6 3-way models. Exhaust restrictors for speed control of cylinders (all sizes available from AVENTICS). Stacked manifolds - and aluminum blocks - for space saving elimination of piping.
- Page 7 PART NUMBER CODE EXAMPLE PT22105-4242 NO CROSS OVER TO SUPERSPOOL Section II / Page 2...
- Page 8 SERVICE INFORMATION INSTALLATION & 3/4-inch manifold blocks mate only with the & 3/4-inch power entry blocks and top cap. Inlet and exhaust ports are 1-11-1/2 inch. OPERATION Temperature Range -20°F to +160°F (-29°C to 71°C) Pressures: Valve inlet and air pilot maximum air pressure: 150 psi (10.3 bar).
- Page 9 low-pressure air jet. When applicable, check the internal pilot ports in the valve body to make sure the passages are open. Replace any parts that are damaged or worn, giving particular attention to the seal rings (13) Page 6, in the valve portion. Repair parts for valve portions (Page 6), solenoid operators (Page 9), and air pilot operators (Page 10) are available in convenient repair kit form as shown on Page 5.
- Page 10 SOLENOID COILS TAPPED BODY VALVES SUBPLATE MOUNTED VALVE-PLUG-IN COIL COVER SOLENOID RATING COLOR New Part No. Old Part No. New Part No. Old Part No. AC **120 Volt - 60 Hz R431004228 P -057620-00014 R431004301 P -057679-00014 Yellow/White *** 240 Volt - 60 Hz R431004229 P -057620-00015 Unknown...
- Page 11 VALVE PORTIONS EXPLODED VIEW 3-Way Tapped Exhaust 4-Way Tapped Exhaust Subplate Mounted Models 4-Way Open Exhaust (3 req’d) (internal port- ed models only) Not required for 3-Way Tapped Exhaust or 2-4 req’d 4 req’d 4-Way Open Exhaust Models For Manual For End Operator “B”...
- Page 12 SPOOLS (Page 6 Ref No 12) Spring-centered models of the double solenoid and double air Center springs on manually operated valves are contained within pilot operated valves have center springs assembled on the ends the operator portion of the valve. of the spool.
- Page 13 EXPLODED VIEW PARTS LIST (PART NUMBERS BY SUBPLATE PORT SIZE) 1/4” & 3/8” 1/2” & 3/4” 1” & 1-1/4” REF. DESCRIPTION New P/N Old P/N New P/N Old P/N New P/N Old P/N SUBPLATE SCREW, Valve Mounting R431002286 P -049835-00075 Unknown P -049835-00031 Obsolete...
- Page 14 SOLENOID OPERATOR KITS PARTS LIST (PART NUMBERS BY SUBPLATE PORT SIZE) 1/4” & 3/8” 1/2” & 3/4” 1” & 1-1/4” REF. QTY. DESCRIPTION New P/N Old P/N New P/N Old P/N New P/N Old P/N KIT, Solenoid Operator REF. # 1-23 No Spring or With Center Springs (use with an identical solenoid operator kit)
- Page 15 BUTTON OPERATORS KITS PARTS LIST 1/4” & 3/8’ 1/2” & 3/4” REF. QTY. DESCRIPTION New P/N Old P/N New P/N Old P/N KIT, Button Operator R431004443 P -057802-00000 R431009191 P -057820-00000 REF. Nos. 1-6 No Spring (use with end cover kit, no spring, or with either detent kit) Page 12 With Return Spring...
- Page 16 LEVER. PEDAL & TREADLE OPERATOR KITS EXPLODED VIEW PARTS LIST 1/4” & 3/8” 1/2” & 3/4” *REF. 1-11 REF. QTY. DESCRIPTION PLUS New P/N Old P/N New P/N Old P/N *KIT, Lever Operator No Spring ( 12, 13, 17 R431004444 P -057805-00000 R431009094 P -057819-00000...
- Page 17 END COVER KITS EXPLODED VIEW PARTS LIST 1/4” & 3/8” 1/2” & 3/4” 1” & 1-1/4” *INCLUDES REF. QTY. DESCRIPTION REF. NOS. New P/N Old P/N New P/N Old P/N New P/N Old P/N KIT, End Cover 1, 3A No Spring R431004440 P -057801-00000 R431006944...
- Page 18 HI-NITRILE SEALS FOR SUPER SPOOL VALVES Seal Compatibility: These seals have been endurance tested and have proven compatible with ASTM #1 oil, ASTM #3 oil, and Anderol 500. OPERATING TEMPERATURE: +30°F to +160°F (-1°C to +71°C) ORDERING INFORMATION New Part No. Old Part No.
- Page 19 NOTES...
- Page 20 No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized service facilities.
- Page 21 SM-300.8000/May 2014 Subject to change. Printed in United States. AVENTICS Corporation. This document, as well as the data, specifications, and other information set forth in it, are the exclusive property of AVENTICS. It may not be reproduced or given to third parties without its consent.