Aventics Marex ECS Assembly Instructions Manual
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Aventics Marex ECS Assembly Instructions Manual

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Assembly Instructions
Control Unit
Marex ECS
R419302112/07.2016, EN

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Summary of Contents for Aventics Marex ECS

  • Page 1 Assembly Instructions Control Unit Marex ECS R419302112/07.2016, EN...

  • Page 3: Table Of Contents

    Classification................21 Transport and storage ..........22 Product transport..............22 Delivery check ................22 Product storage ...............22 Assembly ..............23 Installation conditions and installation site ....25 Installing the Marex ECS Control Unit .......27 Connecting the Marex ECS Control Unit via the wiring harness..................29...
  • Page 4 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Table of Contents Commissioning ............33 Starting the Marex ECS Control Unit up ......33 Maintenance and repair ..........36 Cleaning..................36 Inspection...................36 Maintenance................36 Disassembly and replacement ........38 Disposal ............... 41 Error search and troubleshooting ......42 12.1...

  • Page 5: About This Documentation

    Validity of the documentation These assembly instructions apply to the following products: Marex ECS Control Unit - R4193002110 The Marex ECS Control Unit is part of the Marex ECS ship control system. In context which refers to the ship’s direction of thrust, ’forward’...

  • Page 6: Safety Messages

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this documentation understanding, explanations are provided in the following sections. 1.3.1 Safety messages This documentation includes safety instructions placed before a sequence of actions during which there is a risk of damage to persons or property.

  • Page 7: Symbols

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this documentation Table 2: Hazard classes according to ANSI Z535.6-2011 Warning sign Meaning Signal word Indicates a hazardous situation CAUTION which, if not avoided, could result in minor or moderate injury. Property damage: The product or the NOTICE environment may be damaged.

  • Page 8: Abbreviations

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this documentation Table 4: Designations Designation Meaning Marex ECS Marex Easy Control System (electronic ship remot control system) MarexLink Wireless network tool to modifiy the settings of Marex ECS using mobile devices.

  • Page 9: Safety Instructions

    Marex ECS Control Unit on to third parties. Intended use The Marex ECS Control Unit is used to control ship propulsions. It is suitable for applications on boats, yachts and smaller work boats and for the installation in the engine room. The MarexECS...

  • Page 10: Improper Use

    Marex ECS Control Unit with further components which are not suitable for that purpose, exposing the Marex ECS Control Unit to ambient conditions which are not admissible (see chapter 13, Technical data). AVENTICS GmbH declines any responsibility for damage resulting from unintended use.

  • Page 11: Personnel Qualifications

    Check the product for obvious defects as for example cracks in the housing or missing screws, caps or sealings. Observe all instructions on the Marex ECS Control Unit. Persons who install, operate, dismantle or maintain AVENTICS products must not be under the influence of alcohol, other drugs or medications which affect the responsiveness.

  • Page 12: Product- And Technology-Related Safety Messages

    WARNING Danger due to failure or malfunction Failures or malfunctions of the Marex ECS Control Unit can, in the overall system, cause damage to persons and property. Even if no special danger arises from the Marex ECS Control Unit, you have to consider the impact of failures or malfunctions of the Marex ECS Control Unit on the overall system.

  • Page 13: Operator's Obligations

    Installation and maintenance work is subject to the country- specific safety regulations and standards of the application. As an operator of a ship which shall be equipped with a Marex ECS Control Unit and further components of a ship remote control...

  • Page 14: General Notes Regarding Property Damages And Product Damages

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA General notes regarding property damages and product damages General notes regarding property damages and product damages Cleaning Cover all openings with suitable protective caps to prevent that cleaning agent penetrates into the system.

  • Page 15: Scope Of Delivery

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Scope of delivery Scope of delivery The standard product delivery includes: Marex ECS Control Unit R419302110 Assembly Instructions R419302112 Marex ECS Quick Guide R419302113 For the assembly: Mounting screws Washers Hexagon nuts...

  • Page 16: About This Product

    About this product About this product Performance description The Marex ECS Control Unit is used to actuate marine transmissions and throttles of marine propulsions. The Marex ECS Control Unit provides in- and outputs to collect, process and output analog and digital signals.

  • Page 17: Product Description

    The Marex ECS Control Unit is connected to the Marex ECS components by the STATION bus cable which is used for the data communication between the components.
  • Page 18 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this product The following figure shows an example for Marex ECS twin including these components: Marex ECS Control Unit (R419302110) Marex ECS twin wiring harness (R419302202) Control stations equipped with Control Head Type 500-ECS-...

  • Page 19: Product Overview

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this product Product overview Fig. 2: Overview Marex ECS Control Unit 1 Pressure equalization membrane 2 Rubber mounts 3 Bushings 4 94-pin socket 5 60-pin socket...

  • Page 20: Product Identification

    Marex ECS Quick Guide, chapter 17. The serial number is your password to access the wireless MarexLink network if you wish to modify the settings of your Marex ECS. Refer to the Marex ECS Quick Guide for more information on MarexLink.

  • Page 21: Classification

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA About this product Classification The Marex ECS Control Unit has been designed and manufactured in compliance with the generally accepted rules of technology. It was tested in accordance to the following rules and guidelines and fulfills the requirements stipulated therein:...

  • Page 22: Transport And Storage

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Transport and storage Transport and storage Product transport NOTICE Damage due to improper transport Improper transport can cause substantial material damage. Be careful when unloading the packages on delivery and in case of in-plant transport. Observe the symbols and instructions on the package.

  • Page 23: Assembly

    Injury hazard and risk of property damage due to improper installation Improper installation can cause damage to persons and property. The Marex ECS Control Unit may only be installed by AVENTICS or qualified personnel as specified in chapter 2.4. Prepare mounting work carefully.
  • Page 24 Do not install the Marex ECS Control Unit in areas with temperatures beyond the admissible range. Never expose the Marex ECS Control Unit to splash water. Select an installation site which is low in vibrations. Never fix the Marex ECS Control Unit on or on top of the ship‘s engine.

  • Page 25: Installation Conditions And Installation Site

    Use the preinstalled rubber mounts to fasten the Marex ECS Control Unit. The Marex ECS Control Unit is designed for the installation in the Engine Control Room. Provide the necessary basis to mount the Marex ECS Control Unit: 1.
  • Page 26 2. Make sure there is sufficient space next to the control unit to mount the wiring harness of your choice properly (Fig. 5): – Required space for the Marex ECS Wiring Harness: 800mm at maximum – Required space for the 94-/60-pin-connectors including retaining catch mechanism: 80mm at least min.

  • Page 27: Installing The Marex Ecs Control Unit

    If the rubber mounts are missing or loose, you must not assemble or operate the Marex ECS Control Unit. Fig. 7: Marex ECS Control Unit with preinstalled rubber mount 3. Fasten the Marex ECS Control Unit at the chosen installation site, preferably in the Engine Control Room (Fig.4).
  • Page 28 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Assembly 4. Drill two sufficiently deep, threaded M8 holes in a distance which corresponds to the mounting holes of the Marex ECS Control Unit (220 mm) (Fig. 8): Fig. 8: Drilling template 5. Use two M8 screws, nuts and washers to fasten the control unit.

  • Page 29: Connecting The Marex Ecs Control Unit Via The Wiring Harness

    Marex ECS Control Unit, fastening Connecting the Marex ECS Control Unit via the wiring harness Marex ECS features a preassembled wiring harness (Fig. 10) which provides the electric connections between the Marex ECS Control Unit and the power supply, propulsion system, gearbox and other Marex ECS components.
  • Page 30 Marex ECS. The Marex ECS Control Unit is connected to the wiring harness by means of the connectors (2) and (3) shown in fig. 10: Fig. 10: Marex ECS Control Unit and wiring harness...
  • Page 31 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Assembly 1. Open the retaining catches of the 60- and 94-pin male connectors on the wiring harness. Make sure to open the catches fully so that the connectors can be smoothly plugged and unplugged: 2.
  • Page 32 Marex ECS Control Unit: 5. Close the retaining catch by moving it in the direction of the arrow until it clicks: 6. Attach the Marex ECS wiring harness using the clamps supplied: The Marex ECS Control Unit and wiring harness are now...

  • Page 33: Commissioning

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Commissioning Commissioning The Marex ECS Control Unit is part of the Marex ECS ship remote control system. Whenever a system component is replaced or the system is enhanced by new components, Marex ECS must be (re)configured before starting its operation.
  • Page 34 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Commissioning Fig. 11: Marex ECS wiring harness with auto-config plug Table 6: Executing the auto-config 1. Power Marex ECS completely off. 2. Disconnect the male part of the auto- config plug from the wiring harness of the Marex ECS control unit.
  • Page 35 If you wish to modify settings you can now make the necessary changes using the wireless MarexLink network. 5. Test all system functions first at standstill and later at slow speed. Refer to the Marex ECS Quick Guide. The commissioning is complete if all functions are working without failure.

  • Page 36: Maintenance And Repair

    Never use pressure washers or steam cleaners to clean the Marex ECS Control Unit. Inspection Check at regular intervals if all connectors attached to the Marex ECS Control Unit and Marex ECS Wiring Harness fit securely, all screws fixing the component are tightened with the appropriate torque, there is no conductive earth connection, the control unit‘s metal body does not touch a metallic...
  • Page 37 Never open the control unit‘s body. There are no parts inside which you can repair. Only service the Marex ECS Control Unit if it is powered off. The Marex ECS Control Unit must only be repaired by...

  • Page 38: Disassembly And Replacement

    Stored residual energy, sharp parts, points and corners on and in the component or on the required tools can cause injuries. If you replace the Marex ECS Control Unit while the ship is cruising, the ability to steer may be lost Disassemble or replace the Marex ECS Control Unit only in the habour or at the jetty.
  • Page 39 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Disassembly and replacement 3. Remove the 60-pin connector: 4. Open the retaining catch of the larger, 94-pin male connector: 5. Remove the 94-pin male connector:...
  • Page 40 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Disassembly and replacement 6. Loosen the component’s fastening screws: 7. To install a new Marex ECS Control Unit, follow the steps described in chapter 7.2.

  • Page 41: Disposal

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Disposal 11 Disposal NOTICE Environmental damage due to improper disposal Electronic components require special waste treatment and must only be disposed of by approved specialist companies. Dispose of electronic scrap in an environmentally sound way.

  • Page 42: Error Search And Troubleshooting

    12.1 Take control or change the control station Provided your Marex ECS features more than one control head, you can control your boat from another control head should the active control head fail. Choose a control head of which the device status LED lights up green and push the COMMAND key twice in order to activate it.

  • Page 43: Alarm Signals And Acknowledgment

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Error search and troubleshooting 12.2 Alarm signals and acknowledgment If the ALARM LED of your control head flashes red accompanied by the buzzer: Bring the boat into a safe state! Acknowledge the alarm by pushing the ALARM key. The buzzer is muted and the ALARM LED changes its state: –...

  • Page 44: Troubleshooting The Control Head

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Error search and troubleshooting 12.3 Troubleshooting the control head In case of malfunctions, check the LEDs on the control head(s) and, if applicable, actuator(s) and carry out the corresponding steps as explained in the tables below:...

  • Page 45: Troubleshooting The Actuator

    Error search and troubleshooting 12.4 Troubleshooting the actuator In case of an alarm signal on the Marex ECS control head, it may be necessary to check the condition of the actuator(s). Two LEDs are provided under the transparent cover of the actuator to...

  • Page 46: Technical Data

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Technical data 13 Technical data Table 9: Technical data Dimensions width x height x depth 245 x 48.8 x 205.3mm Weight 2.4 kg approximately Power supply 12VDC (-25%/+30%) 24VDC (-25%/+ 30 %) Power consumption...

  • Page 47: Accessories

    14 Accessories Part Material No. Cables POWER cable, 5m R419801567 POWER cable, 10m (not suitable for Marex ECS Actuators 12VDC) R419801316 POWER cable, dual battery connection, 5m R419801568 POWER cable, dual battery connection, 10m R419801522 (not suitable for Marex ECS Actuators 12VDC)
  • Page 48 Control head type 500-ECS, twin, black R417002808 Terminating resistor Bus terminating resistor 8941054274 Actuator Marex ECS actuator 12VDC including mounting kit for push-pull cable type 33C R417002894 Marex ECS actuator 24VDC including mounting kit for push-pull cable type 33C R417002895...

  • Page 49: Appendix

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Appendix 15 Appendix Fig. 12: Marex ECS Control Unit dimensional drawing...

  • Page 50: Alphabetical Index

    AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Alphabetical Index 16 Alphabetical Index Control head Abbreviations 8 Dimensions 46 ABYC 21 Control Unit Accessories 47 Description 17 Assembly 23 Performance Autoconfig-plug 34 description 16 Gasoline engines 29 Product identification 20 Installation...
  • Page 51 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Alphabetical Index Germanischer Lloyd 21 Qualification of personnel 11 Improper use 10 Inspection 36 Installation conditions 25 Repair 36 Installation site 25 Required Installation, steps 27 documentation 5 Installing control unit 27 Intended use 9...
  • Page 52 AVENTICS | ECS Control Unit | R419302112–BDL–001–AA Alphabetical Index Validity of documentation 5 Wiring harness 29, 47 Wiring harness, connect 29 Wiring harness, space required 26...
  • Page 56 German language. R419302112–BDL–001–AA Subject to modifications. © All rights reserved by AVENTICS GmbH, even and especially in cases of proprietary rights applications. It may not be reproduced or given to third parties without its consent.

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