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Welding System
Microplasma 25
Operating instructions manual
EWM Microplasma 25 Operating Instructions Manual
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Contents
Table of Contents
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Table of Contents
1 Contents
Table of Contents
2 For Your Safety
Notes on the Use of These Operating Instructions
Explanation of Icons
Part of the Complete Documentation
Safety Instructions
Transport and Installation
3 Intended Use
Applications
Software Version
Documents Which also Apply
Warranty
Declaration of Conformity
Welding in Environments with Increased Electrical Hazards
Service Documents (Spare Parts and Circuit Diagrams)
Calibration/Validation
4 Machine Description - Quick Overview
Front View / Side View from Left
Rear View / Side View from Right
Machine Control - Operating Elements
Overview of Control Sections
Control Section a
Control Section B
Operating the Machine Control
Main Screen
Welding Power Setting
Welding Parameter Setting in the Operation Sequence
Setting Advanced Welding Parameters (Expert Menu)
Changing Basic Settings (Machine Configuration Menu)
Welding Data Display
Setting the Welding Current (Absolute/Percentage)
5 Design and Function
Transport and Installation
Ambient Conditions
In Operation
Transport and Storage
Machine Cooling
Workpiece Lead, General
Notes on the Installation of Welding Current Leads
Stray Welding Currents
Mains Connection
Mains Configuration
Shielding and Plasma Gas Supply
Pressure Regulator Connection
Shielding Gas Hose Connection
Gas Test
Automatic Gas Post-Flow
Welding Torch Cooling System
Cooling Unit Connection
Connection of External Recooling Unit
5.1.10 Welding Torch and Workpiece Line Connection
5.1.10.1 Plasma Welding
5.1.10.2 TIG Welding
5.1.10.3 Connection Assignment, Welding Torch Control Cable
5.1.11 Intermediate Hose Package Strain Relief
Plasma Welding
Welding Task Selection
Setting Welding Procedure
Pilot Arc
Adjust Pilot Arc Currents
Expert Menu (Plasma)
TIG Welding
Welding Task Selection
Arc Ignition
HF Ignition
Liftarc
Automatic Cut-Out
TIG Antistick
Expert Menu (TIG)
Aligning the Cable Resistance
Operating Modes (Functional Sequences)
Explanation of Symbols
Non-Latched Mode
Latched Mode
Spotarc
Spotmatic (Plasma)
Spotmatic (TIG)
Non-Latched Operation, Version C
Recurring Welding Tasks
Pulse Welding
Automated Pulses
Thermal Pulsing
Pulsed Welding in the Upslope and Downslope Phases
Metallurgical Pulsing (Khz Pulsing)
Average Value Pulse Welding
Welding Torch (Operating Variants)
Tapping Function (Tap Torch Trigger)
Torch Mode Setting
Up/Down Speed
Current Jump
Standard TIG Torch (5-Pole)
Remote Control
Rtf1 19Pol
RTF Start Ramp
RTF Response
Rtf1 -, Rt1 -, Rtg1 19Pol
Rtp1 19Pol
Power-Saving Mode (Standby)
Access Control
Interfaces for Automation
5.12.1 Automation Interface
5.12.2 Remote Control Connection Socket, 19-Pole
5.12.3 RINT X12 Robot Interface
5.12.4 BUSINT X11 Industrial Bus Interface
Machine Configuration Menu
5.13.1 Selecting, Changing and Saving Parameters
6 Maintenance, Care and Disposal
General
Cleaning
Dirt Filter
Maintenance Work, Intervals
Daily Maintenance Tasks
Monthly Maintenance Tasks
Annual Test (Inspection and Testing During Operation)
Disposing of Equipment
7 Rectifying Faults
Warnings
Error Messages
Resetting Welding Parameters to the Factory Settings
Display Machine Control Software Version
Checklist for Rectifying Faults
8 Technical Data
Microplasma 25
Microplasma 55
Microplasma 105
9 Accessories
Welding Torch Cooling System
Transport Systems
General Accessories
Remote Controls and Accessories
Connection and Extension Cables
Parameter Overview - Setting Ranges
10 Appendix A
Searching for a Dealer
11 Appendix B
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5.1.10.1 Plasma Welding
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Operating instructions
Welding machine
EN
Microplasma 25
Microplasma 55
Microplasma 105
099-007027-EW501
Observe additional system documents!
28.08.2018
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This manual is also suitable for:
Microplasma 55
Microplasma 105
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