Ingersoll-Rand ARO PP20A Series Operator's Manual

Ingersoll-Rand ARO PP20A Series Operator's Manual

2” dry powder diaphragm pump
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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
7102 Valve Kit for repair of H254PS control valve.
104302 for repair of P39124-100 Filter / Regulator.
118597-2 Spool Kit for repair of A212PD 4-way alpha valve.
637309-XX for Fluid Section repair (see page 6). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637421 for Air Section repair (see page 8).
637374-7 Major Air Valve assembly (see page 9).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Metallic, Dry Powder, Diaphragm Pump
Material . . . . . . . . . . . . see Model Description Chart
Specific Application for pumping powders up to 50 lb. / ft
Weight . . . PP20A-XAX-XXX . . . . . . . . . . 99.4 lbs (45.1 kgs)
PP20A-XSX-XXX . . . . . . . . . . 157.8 lbs (71.6 kgs)
Maximum Air Inlet Pressure . . . . . . . . 50 psig (3.4 bar)
Maximum Fluidizing Pressure . . . . . . 100 psig (6.9 bar)
Maximum Particle Size . . . . . . . . . . . . . 1/4" dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
materials)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
®
Santoprene
. . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 12
Mounting Dimension . 9-1/16" x 10-1/16" (230 mm x 256 mm)
Noise Level @ 70 psig, 50 cpm
 Tested with 94085 muffler assembly installed.
 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended. Consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
2" DRY POWDER DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
. . . . . . 83.0 dB(A)
) to meet the intent of ANSI
eq
© 2018
CCN 15235526
PP20A-XXX-XXX
PP20A-XXX-XXX Powder Pump
3
MODEL DESCRIPTION CHART
Fluid Connection
A - 2 - 11-1/2 NPTF - 1
B - 2 - 11 BSP
C - 2-1/2" Sanitary Flange
Fluid Cap and Manifold Material
A - Aluminum
S - Stainless Steel
Hardware Material
P - Plated Steel
S - Stainless Steel
Seat Material
A - Santoprene
S - Stainless Steel
Ball Material
A - Santoprene
M - Medical Grade Santoprene
Diaphragm Material
A - Santoprene
M - Medical Grade Santoprene
Fluid Section Service Kit Selection
EXAMPLE: Model #PP20A-AAS-AAA
Fluid Section Service Kit # 637309-AA
RELEASED:
REVISED:
12-21-18
(REV: H)
Figure 1
PP20A - X X X - X X X
PP20A - XXX - X X X
637309 - X X
Ball
Diaphragm
6-2-05

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Summary of Contents for Ingersoll-Rand ARO PP20A Series

  • Page 1 PP20A - XXX - X X X 637309 - X X EXAMPLE: Model #PP20A-AAS-AAA Ball Diaphragm Fluid Section Service Kit # 637309-AA INGERSOLL RAND COMPANY LTD 209 NORTH MAIN STREET – BRYAN, OHIO 43506  (800) 495-0276  FAX (800) 892-6276 ©...
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Obtain Material Safety Data Sheets on all materials EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS from the supplier for proper handling instructions. STATIC SPARK HAZARDOUS PRESSURE EXPLOSION HAZARD.
  • Page 3: General Description

    The material inlet supply tubing should not be too small GENERAL DESCRIPTION or restrictive, which will inhibit material flow. The outlet The ARO diaphragm pump offers high volume delivery even material volume is governed not only by the air supply, at low air pressure and a broad range of material compat- but also by the material volume available at the inlet.
  • Page 4: Maintenance

    Restart can compress some powders to a solid that may SCHEMATIC CIRCUIT cause the pump to fail. The pump should cycle until most of the powder has been purged before it is shut down. Air / Nitrogen Calibration procedure on initial start-up: NOTE: Once these parameters are established for your spe- A212PD cific application, they should not need to be changed.
  • Page 5: Typical Cross Section

    TYPICAL CROSS SECTION Figure 3 PP20A-XXX-XXX (en) Page 5 of 12...
  • Page 6 PARTS LIST / PP20A-XXX-XXX FLUID SECTION  637309-XX fluid section service kits include: Balls (item 22), diaphragms (item 7), and items 19, 70, 144, 175 (listed below) plus ® items 174 and 94276 Lubriplate FML-2 grease (page 8). SEAT OPTIONS BALL OPTIONS MATERIAL CODE PP20A-XXX-XXX...
  • Page 7: Torque Requirements

    PARTS LIST / PP20A-XXX-XXX FLUID SECTION FOR THE AIR MOTOR SECTION, SEE PAGES 8 & 9. 61 (PP20A-CSX-XXX) Torque Sequence 61 (PP20A-XSX-XXX) 61 (PP20A-XAX-XXX) 60 (PP20A-XAX-XXX) (PP20A-XSX-XXX) 60 (PP20A-CSX-XXX) Figure 4  TORQUE REQUIREMENTS  LUBRICATION / SEALANTS NOTE: DO NOT OVERTIGHTEN FASTENERS. ...
  • Page 8: Pilot Valve Disassembly

    PARTS LIST / PP20A-XXX-XXX AIR MOTOR SECTION  Indicates parts included in 637421 air section repair kit, plus items 70, 144, 175 and 180 (page 6). AIR MOTOR PARTS LIST Item Description (Qty) Part No. [Mtl] Item Description (Qty) Part No. [Mtl] (size) (size)
  • Page 9 PARTS LIST / PP20A-XXX-XXX AIR MOTOR SECTION PILOT VALVE PART GROUP  TORQUE REQUIREMENTS  MAJOR VALVE NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC. (105) screw, 40 - 50 in. lbs (4.5 - 5.6 Nm). (134) screw, 40 - 50 in. lbs (4.5 - 5.6 Nm). (240) screw, 40 - 50 in.
  • Page 10 PARTS LIST / PP20A-XXX-XXX CONTROL SECTION AIR CONTROL PARTS LIST Item Description (Qty) Part No. Item Description (Qty) Part No. (size) (size) 76 Adapter (2) 94817 263 Control Valve (1) H254PS (1/8 - 27 NPTF - 1) 77 Elbow (2) 59756-56 264 Pipe Plug (1) 94977 (1/4”...
  • Page 11 PARTS LIST / PP20A-XXX-XXX CONTROL SECTION (2” long) See view “A-A” (14” long) (7.5” long) (9” long) (14” long) (27” long) Figure 7 PP20A-XXX-XXX (en) Page 11 of 12...
  • Page 12: Dimensional Data

    DIMENSIONAL DATA Dimensions shown are for reference only. They are displayed in inches and millimeters (mm). PP20A-XSX-XXX 2 - 11-1/2 NPTF - 1 (PP20A-AXX-XXX) (outlet this side) Rp 2 (2 - 11 BSP parallel) (PP20A-BXX-XXX) 2-1/2” Tri-Clamp (PP20A-CXX-XXX) Air Inlet 1/2 - 14 NPTF Outlet Inlet Exhaust Port 1-1/2 - 11-1/2 NPT...

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