General Information - CertainTeed Bufftech Installation Instructions Manual

General Information

(Be sure to call underground prior to digging)
Concrete Requirements
All posts require concrete to be poured around the post base.
All hinge, latch and end posts require concrete to fill the post
inside, enough to cover the rebar and gate hardware (or inser-
tion of the aluminum gate post stiffener). Concrete must be
mixed prior to pouring in hole.
Concrete Usage for Posts
Fence
Post Size Height
4x4 3'
4x4 4'
5x5 5'
5x5 6'
5x5 2 rail
5x5 3 rail
5x5 4 rail
Note: Determine total pounds of concrete required based on
number of posts required. Divide by 60 or 80 lb. bag.
Figures based on 4x4 hole=10", 5x5 hole=12", both 30" deep.
Solidify Posts
Gate hinge and latch posts as well as end posts can be solidi-
fied by using an aluminum gate post stiffener inside each post
or by filling post with concrete and rebar.*
Hinge and latch posts require 2 pieces of 1/2" rebar installed in
opposing corners of the post. Length to extend from bottom of
hole to 12" from top of post.
End posts require 2 pieces of 1/2" rebar installed in opposing
corners of the post. Length to extend from bottom of hole to
halfway up post.
Rebar Separator Clips (for use with
rebar and concrete method)
Use 2 clips for each post. Position clips on the rebar 6" down
from top and 6" up from bottom. Clips are located in socket
gate hardware box.
Alternative Fence Installations
For fence systems on concrete, use steel posts. On concrete
applications fence may be installed with 1-5/8" (4x4 post) or
2" (5x5 post) galvanized steel post set in hydraulic cement.
EZ Set bracket bolts to post as a spacer.
For wall mounting, use wall mount brackets.
EZ Set Bracket Installation Instructions
on Concrete
• Core drill hole into concrete
• Minimum 4" deep
• Post centers will remain the
same as normal installation
• Rails will have to be cut down to fit between steel post
• Fill hole with hydraulic cement. Insert steel post
For 4" vinyl post, set 1 5/8" OD steel post
For 5" vinyl post, set 2" OD steel post
* Caution – In climates that experience freeze-thaw cycles, this installation method could result in post cracking over time. This would not be covered by the warranty.
Line or
Corner Gate
Posts End Posts Posts
100 lbs 145 lbs 160 lbs
100 lbs 155 lbs 175 lbs
140 lbs 235 lbs 270 lbs
140 lbs 240 lbs 285 lbs
140 lbs 210 lbs 240 lbs
140 lbs 230 lbs 260 lbs
140 lbs 250 lbs 280 lbs
VINYL POST
EZ SET BRACKET
VINYL POST
VINYL POST
• Steel post should go at least halfway up the vinyl post
EZ SET BRACKET
• Put EZ Set brackets together and slide over steel post
• Place one steel bracket on steel post below where the
routed hole will be on your vinyl post
• Place other bracket just below the top of your steel post
• Slide vinyl post over steel post with EZ Set brackets
CONCRETE
Care of the Product
• Place vinyl fence components on a non-abrasive surface,
such as a drop cloth, to avoid scratching
• Protect components during transportation to your
installation site to avoid damage
• Avoid excessive force when assembling components
• Avoid overtightening screws
• Clean vinyl fence with mild detergent and a plastic scouring
pad such as Scotch-Brite. For more stubborn stains, use a
cleanser such as Soft-Scrub or cleaning solution listed on
warranty
• Concrete is easily washed off when wet, but can also be
removed when dry
• Avoid "soupy" concrete mix as it will make concrete weak
Gates
• Specific gate hardware instructions included with individual
components
• Gate(s) must be assembled prior to fence to accurately
establish space between hinge and latch posts and height of
fence
• Use extreme care when applying PVC cement as it
dries quickly
• Gate requires 2" clearance under bottom rail on
level ground
• When building gates in the field, ensure that 1/4" drain holes
are drilled in bottom rail
STEEL POST
• Diagonal gate bracing should always run from latch down to
bottom hinge
• Determine gate swing direction to assist in ground
clearance and positioning
• Steel channel not required in bottom rail of gate
STEEL POST
VINYL POST
STEEL POST WITH
EZ SET BRACKETS
CONCRETE
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