cashco 1465 Installation, Operation & Maintenance Manual

cashco 1465 Installation, Operation & Maintenance Manual

Pressure reducing regulator

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ISO Registered Company
I. DESCRIPTION AND SCOPE
The Model 1465 is a high pressure reducing reg u la tor designed primarily for analytical sampling and low flow
applications. Size is 1/4" (DN8). With proper trim utilization, the unit is suitable for liquid and gaseous ser vice. Refer to
Technical Bulletin 1465-TB for design conditions and se lec tion rec om men da tions. NOT FOR DEAD END SER VICE.
II. INSTALLATION
Do not dead end (no flow demand) down stream of
the regulator. The inlet pres sure will transmit past
the metal seat (not positive shut-off) and equal ize on
the down stream. This will lead to di a phragm failure,
regulator mal func tion, and pos si ble dam age to sys tem
in stru men ta tion down stream.
For welded installations, all internal trim parts,
seals and diaphragm(s) must be removed from
reg u la tor body prior to welding into pipeline. The
heat of fusion welding will dam age non-metallic
parts if not re moved. NOTE: This does not apply to
units equipped with ex tend ed pipe nip ples.
1. An inlet block valve should always be in stalled.
2. If service application is continuous such that
shut down is not readily accomplished, it is
rec om mended that an inlet block valve, outlet block
valve, and a manual bypass valve be in stalled.
3. Pipe unions should be installed to allow re mov al
from piping.
4. An outlet pressure gauge should be located
ap prox i mate ly ten pipe diameters down stream,
and within sight.
5. All installations should include a downstream
re lief device if the inlet pressure could exceed the
pressure rating of any down stream equip ment or
the max i mum outlet pressure rating of the unit.
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL 1465
PRESSURE REDUCING REGU LA TOR
CAUTION
CAUTION
SECTION I
SECTION II
Sup ply
@ P1
Recommended Piping Schematic
Installation of adequate overpressure pro tec tion
is rec om mend ed to pro tect the reg u la tor and all
down stream equip ment from dam age in the event
of reg u la tor failure.
6. Clean the piping of all foreign material in clud ing
chips, welding scale, oil, grease and dirt
before installing the regulator. Strainers are
rec om mended.
7. In placing thread sealant on pipe ends prior to
en gage ment, ensure that excess material is
re moved and not allowed to enter the reg u la tor
upon startup.
8. Flow Direction: Install in accordance with the
flow di rec tion arrow cast on the body. The inlet
pres sure is con nect ed to the bottom connection
and the outlet (reduced) pressure is connected
to the side connection. When in stall ing, hold by
the body (1) hex to keep the regulator firm.
Model 1465
Reducing
Regulator
for Pressure Reducing Station
CAUTION
IOM-1465
12-16
Outlet
@ P2
SRV
Bypass

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Summary of Contents for cashco 1465

  • Page 1 Size is 1/4" (DN8). With proper trim utilization, the unit is suitable for liquid and gaseous ser vice. Refer to Technical Bulletin 1465-TB for design conditions and se lec tion rec om men da tions. NOT FOR DEAD END SER VICE.
  • Page 2: Principle Of Operation

    33 psig (2.3 Barg). If it does, consult factory. 5. Slowly open inlet (upstream) block valve ob serv ing the outlet (downstream) pressure gauge. De ter mine if the regulator is flowing. If not, slowly IOM-1465...
  • Page 3: Maintenance

    “oxygen clean”, Option 1. Securely install the body (1) in a vise with the 1465-55, main te nance must include a lev el spring chamber (2) directed up wards. of clean li ness equal to Cash co’s clean ing Stan dard #S-1134.
  • Page 4: Troubleshooting Guide

    A4. Install next step higher range spring. Contact factory. A5. Before replacing regulator, contact factory. B. Cavitation B. Use multiple 1465's in series to stage the pressure drops. Refer to 1465 Technical Bulletin for water cavitation chart. IOM-1465...
  • Page 5 D1. Review droop expected. D. Too much droop D2. Contact factory. E. Use multiple 1465's in series to stage the pressure drops. Refer E. Cavitation to 1465 Technical Bulletin for water cavitation chart. 4. Excessive pressure downstream.
  • Page 6: Section Viii

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc. product remains solely with the purchaser.
  • Page 7 Option -80, High Pressure Spring Chamber Construction Item Number Description Body Subassembly Spring Chamber Figure 1: Basic Model 1465 Plug Spring Spring Seat Pusher Plate O-ring Diaphragm Pressure Plate Range Spring Spring Button Adjusting Screw Adjusting Screw Lock Nut Name Plate...
  • Page 8 ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak.
  • Page 9 If the above issues are addressed by selecting options that do not have potential sources of ignition, avoiding options that have not been assessed, and by taking the proper usage issue precautions, then Cashco regulators can be considered to be a mechanical device that does not have its own source of ignition and thus falls outside the scope of the ATEX directive.

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