cashco 1164 Installation, Operation & Maintenance Manual

cashco 1164 Installation, Operation & Maintenance Manual

Back pressure / relief regulator

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BACK PRESSURE / RELIEF REGULATOR
I. DESCRIPTION AND SCOPE
The Model 1164 is a modulating back pressure relief regulator used to control upstream (inlet) pressure. Sizes are
3/4", 1", 1-1/2" and 2" (DN 20, 25, 40 and 50) for side (inlet, fl ow-thru,) and bottom (discharge) connections. With
proper trim utilization the unit is suitable for liquid, gaseous, or steam service. Refer to Technical Bulletin 1164-TB
for design conditions and selection rec om men da tions.
This is not a safety device and must not be substituted for a code approved pressure safety relief valve or a rupture disc.
II. INSTALLATION
1. An inlet block valve should always be installed.
2. If service application is continuous such that
shut down is not readily accomplished, it is rec-
om mend ed that an inlet block valve, outlet block
valve, and a manual bypass valve be installed.
3. Pipe unions should be installed to allow removal
from piping.
4. An inlet pressure gauge should be located ap prox i-
mate ly ten pipe diameters upstream and within
sight. An outlet pressure gauge is optional.
5. All installations should include an upstream relief
device if the inlet pressure could exceed the pres-
sure rating of any equipment or the maximum inlet
pressure rating of the unit.
WARNING
The maximum inlet pressure is equal to 1.5 times the
larger number of the stated range spring on the name-
plate, and is the rec om mend ed "upper op er a tive limit" for
the sens ing diaphragm. Higher press ures could dam age
the di a phragm. (Field hydro static tests fre quent ly de stroy
dia phragms. DO NOT HYDRO STATIC TEST THRU AN IN-
STALLED UNIT; ISO LATE FROM TEST.)
6. Clean the piping of all foreign material including
chips, welding scale, oil, grease and dirt before
installing the regulator. Strainers are rec om -
mend ed.
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL 1164
SECTION I
CAUTION
SECTION II
7. In placing thread sealant on pipe ends prior to
en gage ment, ensure that excess material is re-
moved and not allowed to enter the regulator upon
startup.
8. Flow Direction: Install so the fl ow direction match-
es the arrow cast on the body. Connect the inlet
pressure to the body side connection(s). Fluid will
relieve out of the bottom connection. The double
inlet con nec tions are for in-line in stal la tion (plug
one side connection if in-line in stal la tion is not
required).
CAUTION
Installation of adequate overpressure pro tec tion is recom-
mended to pro tect the reg u la tor from overpressure and
all down stream equip ment from damage in the event of
regulator failure.
IOM-1164
07-04

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Summary of Contents for cashco 1164

  • Page 1 I. DESCRIPTION AND SCOPE The Model 1164 is a modulating back pressure relief regulator used to control upstream (inlet) pressure. Sizes are 3/4", 1", 1-1/2" and 2" (DN 20, 25, 40 and 50) for side (inlet, fl ow-thru,) and bottom (discharge) connections. With proper trim utilization the unit is suitable for liquid, gaseous, or steam service.
  • Page 2: Principle Of Operation

    9. Regulator may be installed in a vertical or hor i zon tal pipe. If it is a steam system, assure the piping is 13. Spring Chamber Vent Tap - Option 1164-25: 1/4" properly trapped and oriented. NPT Vent. Leave connection vented to at mo sphere or pipe to outside or sump (the later if fl...
  • Page 3: Maintenance

    1164-55, main te nance must where installed. include a level of clean li ness equal to Cashcoʼs cleaning standard #S-1134. Contact factory 2. Owner should refer to ownerʼs procedures for details.
  • Page 4 5. Clean the body (1) cavity. Clean all parts to be Metal Dia- reused. NOTE: On regulators originally sup- Regulator Size Bolt Size phragm plied with Option 1164-55, “special cleaned”, main te nance must include a level of clean- (DN20,25) 3/8" - 24 30 ft/lbs. 3/4" - 1"...
  • Page 5: Troubleshooting Guide

    Upstream (inlet) pressure build-up occuring that over- stresses diaphragms. Relocate regulator or protect with safety relief valve. Sluggish operation. Possible Causes Remedies Plugged spring chamber vent. Clean vent opening. Fluid too viscous. Heat fl uid. Contact factory. Broken spring. Replace spring. IOM-1164...
  • Page 6: Parts Ordering Information

    METHOD C - NO PRODUCT CODE AVAILABLE- AS- Step 3. Contact your local Cashco, Inc., Sales Rep- SEMBLED REGULATOR IN-SERVICE. resentative and spec i fy the product code num ber along with a description of any parts Step 1.
  • Page 7 * NOTE: If it becomes necessary to change a regulator's range spring and install a new spring for a different pressure range, a NEW CASHCO, INC., NAMEPLATE MUST BE AFFIXED TO THE REGULATOR. Con tact your local Cashco, Inc. Sales Rep re sen ta tive, specify the new pressure range and the serial number off the existing nameplate. They will contact the factory who will review the unit's orginial internal construction and determine new operating pressure limits.
  • Page 8 Cashco, Inc. P.O. Box 6 Ellsworth, KS 67439-0006 PH (785) 472-4461 FAX (785) 472-3539 E-mail: sales@cashco.com exportsales@cashco.com Printed in U.S.A. IOM-1164...

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