cashco 4381 Installation, Operation & Maintenance Manual

cashco 4381 Installation, Operation & Maintenance Manual

Pressure reducing regulators

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MODELS 3381 AND 4381

I. DESCRIPTION AND SCOPE

Models 3381 and 4381 are pressure reducing regulators used to control downstream (outlet or P
Sizes are 1/4" and 3/8" (DN8 and DN10) for the 3381. Sizes for the 4381 are 1/4", 3/8", and 1/2" (DN8, DN10,
and DN15). The 3381 is a bronze bodied unit; the 4381 incorporates a stainless steel body. With proper trim
utilization, both units are suitable for liquid, gaseous and steam service (the 4381 can also be used with vari-
ous chemicals). Refer to Technical Bulletins 3381-TB and 4381-TB for specific design conditions and selection
recommendations.
The instructions in this manual will refer to both models, unless otherwise stated.

II. INSTALLATION

CAUTION
For welded installations, all internal trim parts, seals and
diaphragm(s) must be removed from regulator body prior
to welding into pipeline. The heat of fusion welding will
damage non-metallic parts if not removed. NOTE: This
does not apply to units equipped with extended pipe
nipples.
CAUTION
Option-1+6 contains single diaphragm construction. In
the event of diaphragm failure, the process fluid will mix
with the loading fluid. Please alert your representative so
an alternative product can be selected.
1. An inlet block valve should always be installed.
2. If service application is continuous such that
shutdown is not readily accomplished, it is rec-
ommended that an inlet block valve, outlet block
valve, and a manual bypass valve be installed.
3. Pipe unions should be installed to allow removal
from piping.
4. An outlet pressure gauge should be located ap-
proximately ten pipe diameters downstream, and
within sight.
5. All installations should include a downstream relief
device if the inlet pressure could exceed the pres-
sure rating of any downstream equip ment or the
maximum outlet pressure rating of the unit.
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
PRESSURE REDUCING REGULATORS
SECTION I
SECTION II
CAUTION
Installation of adequate overpressure protection is recom-
mended to protect the regulator from overpressure and
all downstream equipment from damage in the event of
regulator failure.
6. Clean the piping of all foreign material including
chips, welding scale, oil, grease and dirt before
installing the regulator.
mended.
7. In placing thread sealant on pipe ends prior to
engagement, ensure that excess material is re-
moved and not allowed to enter the regulator upon
startup.
8. Flow Direction: Install so the flow direction match-
es the arrow cast on the main regulator body.
9. For best performance, install in well drained hori-
zontal pipe, properly trapped if a steam service
application.
IOM-3381/4381
11-08
) pressure.
2
Strainers are recom-

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Summary of Contents for cashco 4381

  • Page 1 ) pressure. Sizes are 1/4" and 3/8" (DN8 and DN10) for the 3381. Sizes for the 4381 are 1/4", 3/8", and 1/2" (DN8, DN10, and DN15). The 3381 is a bronze bodied unit; the 4381 incorporates a stainless steel body. With proper trim utilization, both units are suitable for liquid, gaseous and steam service (the 4381 can also be used with vari- ous chemicals).
  • Page 2 11. Regulators are not to be buried underground. 10B. Cryogenic Regulator - Options 3381-5 and 4381- 36 (Refer to Figure 2, Model 3381 or 4381): 12. For insulated piping systems, recommendation is to not insulate regulator. a. Recommended installation is with spring...
  • Page 3 (14) above the diaphragm (13). 3. Refer to Figure 1, Model 3381 or 4381 for the basic regulator and Figure 2, Model 3381 or 5. Remove the diaphragm subassembly con- 4381 for the cryogenic regulator. Blow-ups of...
  • Page 4 (4) prior to tightening the pusher plate nut (10) to the following torque 1. If the TFE coated diaphragm (13) is utilized values: on the Model 4381, the TFE coating is the Torque wetted side of the diaphragm. Sizes...
  • Page 5 NOTE: On valves joint is metal-to-metal joint with no gasket. originally supplied as “oxygen clean”, Options 3381-5 & -55, 4381-36 & 55 maintenance 10. Bench test unit for suitable operation. NOTE: must include a level of cleanliness equal to Regulators are not tight shutoff devices.
  • Page 6 – PARTS "KIT" for FIELD REPAIR: NEW REPLACEMENT UNIT: Contact your local Cashco, Inc., Sales Representative Contact your local Cashco, Inc., Sales Representa- with the Serial Number and Product code. Identify the tive with the Serial Number and Product code. With...
  • Page 7 Adjusting Screw Lock Washer Pressure Plate Nut Adjusting Screw Locknut Nameplate Diaphragm ----------- ‡‡ Option-22 Panel Mounting Diaphragm Gasket(s) ‡‡ (Handwheel portion is same as Option-2 Handwheel) Pusher Plate Gasket ‡‡ Piston ----------------- ‡‡ Range Spring Handwheel Mounting Nut IOM-3381/4381...
  • Page 8 MODEL 4381 (NOTE: Mount in Horizontal line with Adjusting Screw down as shown.) Figure 1: Figure 2: Basic Model 4381 with Metal Seat Design Option -36 Cryogenic Model 4381 with Metal Seat Design Repair Parts Item No. Description Kit B Body...

This manual is also suitable for:

3381

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