cashco BQ Installation, Operation & Maintenance Manual

cashco BQ Installation, Operation & Maintenance Manual

Back pressure / relief regulator

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ISO Registered Company
I. DESCRIPTION AND SCOPE
The Model BQ is a back pressure relief regulator used to control upstream (inlet or P
connections are 1/4", 3/8", and 1/2" NPT (DN8, DN10, DN15); outlet (bottom discharge) connection is always 1/2" NPT (DN15).
With proper trim utilization, the unit is suitable for liquid, gaseous, or steam service. Refer to Technical Bulletin BQ-TB for design
conditions and selection rec om men da tions.
This is not a safety device and must not be substituted for a code approved pressure safety relief valve or a rupture disc.
II. INSTALLATION
For welded installations, all internal trim parts, seals and
diaphragm(s) must be removed from reg u la tor body prior
to welding into pipeline. The heat of fusion welding will
dam age non-metallic parts if not re moved. NOTE: This does
not apply to units equipped with extended pipe nip ples.
1.
An inlet block valve should always be installed.
2.
If service application is continuous such that shutdown
is not readily accomplished, it is recommended that
an inlet block valve, outlet block valve, and a manual
bypass valve be installed.
3.
Pipe unions should be installed to allow removal from
piping.
4.
An inlet pressure gauge should be located ap prox i mate ly
ten pipe diameters upstream and within sight. An outlet
pressure gauge is optional.
5.
All installations should include an upstream relief de vice
if the inlet pressure could exceed the pressure rating of
any equipment or the maximum inlet pres sure rating of
the unit.
The maximum inlet pressure is equal to 1.5 times the larger
number of the stated range spring on the name plate, and is
the recommended "upper operative limit" for the sens ing
di a phragm. Higher pressures could damage the di a phragm.
(Field hy dro stat ic tests fre quent ly destroy di a phragms. DO
NOT HY DRO STAT IC TEST THRU AN IN STALLED UNIT;
ISOLATE FROM TEST.)
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL BQ
BACK PRESSURE / RELIEF REG U LA TOR
CAUTION
WARNING
SECTION I
CAUTION
SECTION II
Installation of adequate overpressure pro tec tion is
recommended to pro tect the reg u la tor from overpressure
and all down stream equip ment from damage in the event
of regulator failure.
Recommended piping schematic for Back Pressure Regulator
6.
Clean the piping of all foreign material including chips,
welding scale, oil, grease and dirt before installing the
regulator. Strainers are recommended.
7.
In placing thread sealant on pipe ends prior to
en gage ment, ensure that excess material is removed
and not allowed to enter the regulator upon startup.
8.
Flow Direction: Install so the flow direction matches
the arrow cast on the body. Connect the inlet pressure
to the body side connection(s). Fluid will relieve out of
the bottom connection. The double inlet connections
are for in-line installation (plug one side connection if
in-line installation is not required).
9.
Regulator may be installed in a vertical or horizontal
pipe. If it is a steam system, ensure the piping is properly
trapped and vented.
) pressure. Side inlet and flow-thru
1
CAUTION
IOM-BQ
02-16

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Summary of Contents for cashco BQ

  • Page 1 1/4", 3/8", and 1/2" NPT (DN8, DN10, DN15); outlet (bottom discharge) connection is always 1/2" NPT (DN15). With proper trim utilization, the unit is suitable for liquid, gaseous, or steam service. Refer to Technical Bulletin BQ-TB for design conditions and selection rec om men da tions.
  • Page 2: Principle Of Operation

    14. Increase flow to maximum level if possible. Inlet (up stream or P ) pressure should rise. Readjust setpoint Crack open the inlet (upstream) block valve. as necessary at the normal flow rate. IOM-BQ...
  • Page 3: Maintenance

    10. Remove diaphragm gasket (6) for metal di a phragm. Relax range spring (11) by turning adjusting screw NOTE: No diaphragm gasket (6) utilized for (13) CCW until removed from spring cham ber (2). com po si tion diaphragm. IOM-BQ...
  • Page 4 Clean the body (1) cavity. Clean all parts to be Rec om mend ed torques are as follows: reused. NOTE: On regulators originally sup plied with Option -55, “special cleaned”, main te nance must include a level of cleanliness equal to Cashco REGULATOR SIZE BOLT SIZE METAL DIAPHRAGM COMP.
  • Page 5: Troubleshooting Guide

    Can be caused by corrosive action. Consider alternate diaphragm material. Upstream (inlet) pressure buildup occurring that overstresses diaphragms. Relocate regulator or protect with safety relief valve. Sluggish operation. Possible Causes Remedies Plugged spring chamber vent. Clean vent opening. Fluid too viscous. Heat fluid. Contact factory. IOM-BQ...
  • Page 6: Section Viii

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc.
  • Page 7 Figure 1: Standard Model BQ, Figure 2: Option -5 or -36 Cryogenic, Metal Seat Design Metal Seat De sign (NOTE: Mount in Horizontal line with Adjusting Screw down as shown.) Figure 4: Composition Seat Item No. Description Body Spring Chamber...
  • Page 8 Cashco GmbH Cashco, Inc. Cashco do Brasil, Ltda. Handwerkerstrasse 15 P.O. Box 6 Al.Venus, 340 15366 Hoppegarten, Germany Ellsworth, KS 67439-0006 Indaiatuba - Sao Paulo, Brazil PH +49 3342 30968 0 PH (785) 472-4461 PH +55 11 99677 7177 Fax. No. +49 3342 30968 29 Fax.

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