cashco 48 Series Installation, Operation & Maintenance Manual

Spring/diaphragm rotary actuators

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SPRING/DIAPHRAGM ROTARY ACTUATORS
I. DESCRIPTION AND SCOPE
Models 48D and 48R are multi-spring, single act ing,
spring opposed, rotary ac tu a tors used with Cash co
rotary control valves. Regardless of fi nal installed
fail ure action, the ac tu a tor is always pres sur ized on
"top" of the traveling diaphragm plate.
Cashco has adopted a convention as follows in iden ti -
fy ing its rotary actuators:
"D" = Direct Action = ATC-FO Action
"R" = Reverse Action = ATO-FC Action
The Model 48 actuator is fi eld re vers ible by ar range -
ment of actuator with respect to valve stem and valve
plug/disc orientation. Some dis as sem bly is re quired,
but no new parts are re quired.
Reference the technical bulletin of the valve body these
actuators are unitized with for operating/in stal la tion/
se lec tion specifi cations; i.e. available bench settings,
strokes, etc.
II. MODEL NUMBERING
The basic Model Number identifi es the actuator size and action. To identify a unique Model Number, an oth er series
of 2-character modifi ers is added to the basic number. This number will identify which basic valve body the actuator
may be used on. See Table 1.
Basic Model No.
48 in
2
size
Reverse Action
(ATO-FC)
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL 48
SECTION I
SECTION II
TABLE 1
4 8 R - 0 1
Modifi er
Figure 1
Model 48 Actuator
Valve
Modifi er
Product
Series No.
Ranger QCT
-00 through -09
Premier EZO
-00 through -09
Premier Unlined
-00 through -09
IOM-48
12-13

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Summary of Contents for cashco 48 Series

  • Page 1 “top” of the traveling diaphragm plate. Cashco has adopted a convention as follows in iden ti - fy ing its rotary actuators: “D” = Direct Action = ATC-FO Action “R”...
  • Page 2: Installation

    1. Recommended actuator major axis ori en ta tion in cor po rate a minimum of 2" (50 mm) thick- with any model of Cashco rotary control valve ness of in su la tion. It should not be necessary is upwards with the valve in a horizontal pipe to install thermal insulation to any portion of and the valve stem also horizontal;...
  • Page 3: Operation

    Position A Position A Position B Position B FIGURE 5: Mounting position of Premier EZO or Pre- FIGURE 4: Mounting position of Premier EZO or Pre- mier Unlined to Model 48 Actuator with Models 9540R mier Unlined to Model 48 Actuator with Model 73N-B or Smart Positioners P/P Positioner 3.
  • Page 4 TABLE 2 RANGER QCT ACTUATOR BENCHSET RANGES Benchset Supply Actuator Valve Body Size Failure Qty of Range Range Pressure Model In. (DN) Action Springs psig (Barg) psig (Barg) 1", 1-1/2" & 2" 48R-01 ATO-FC 5-15 (25, 40 & 50) (.34-1.03) (1.4) 48D-01 ATC-FO...
  • Page 5: Maintenance

    SECTION V washer (55) se cur ing the bright or ange- V. MAINTENANCE col ored travel in di ca tor (16) to the upper A. General: end of valve stem (Rang er (7)), (Premier (3.2)) using a 7/32" allen key wrench. Re- 1.
  • Page 6 4. For ATO-FC valve action, it is necessary to body assembly (BA) from Figures 6-9, fol low- remove the “stem windup”. ing pages. a. Rotate manual handwheel operator (MHWO) handwheel (58.1) ap prox i mate ly 2. The valve body/bonnet (1) to valve body 1-3 revolutions CW (viewed from above yoke (12) can be rotated in four 90°...
  • Page 7: Reverse Action

    FIGURE 6: ORIENTATION – RANGER QCT ACTUATOR MOUNTING POSITIONS WITH MODEL 73 P/P POSITIONER REVERSE ACTION DIRECT ACTION NOTES: 1. Flangeless valve design indicated; integral fl anged units follow same orientation. 2. Dimension tables are included in the Ranger-TB. IOM-48...
  • Page 8 FIGURE 7: ORIENTATION – RANGER QCT ACTUATOR MOUNTING POSITIONS WITH MODELS 9540R P/P or 991 or PS2 I/P POSITIONERS REVERSE ACTION DIRECT ACTION NOTES: 1. Flangeless valve design indicated; integral fl anged units follow same orientation. 2. Dimension tables are printed in the Ranger-TB. IOM-48...
  • Page 9 FIGURE 8 PREMIER ACTUATOR MOUNTING POSITIONS – 73 Position "A" is standard for fail closed action. Position "B" is stan dard for fail open action. Po si tion "C" and "D" covers ver ti cal piping. FIGURE 9 PREMIER ACTUATOR MOUNTING POSITIONS – 9540R/991/PS2 Position "A"...
  • Page 10 3. To reverse actuator (AA) failsafe action ba si- 9. Reposition packing fl ange (Ranger (14)) cal ly requires: (Pre mier Unlined (5)) over packing studs (21) a. Moving lever arms (5) from left side of for Ranger and Premier Unlined. Reinstall valve’s stem (Ranger (7)) (Premier (3.2)) live-loaded packing components (Rang er (27) to right side, or vice versa.
  • Page 11 5. Loosen all casing (1,2) fl ange bolting (27, 28, 41, 42) two revolutions. Pry apart the casings (1,2) if “stuck” together. 6. In one revolution increments loosen all op- pos ing nuts (41, 42) until the short bolting (27, 41) disengages and can be removed. Con tin ue loosening extension nuts (42) in the alternating, one revolution pattern ensur- ing that the cas ings (1, 2) are being “pushed...
  • Page 12 the new diaphragm (6). Place Locktite #242, WARNING or equal, thread sealant onto the threads of pivot screw (25); engage and tighten screw (25) to 15-20 ft-lbs (21-27 N-m) torque. NOTE: 1. Elongated extension bolting (28) (42) is a safe ty Piston (3) must be held from rotating to pre vent feature to allow relaxation of range springs (11) the multiple nested range springs (11) from...
  • Page 13 wheel (58.1) end) back into the handwheel Section IV.A.4. for the corresponding actual gland (67). When stem (58.2) protrudes far benchset range of the actuator being ser viced, enough through gland (67), re lo cate locking and test for leakage at upper casing (1) to pliers to opposite end and ro tate stem (58.2) lower casing (2) joint.
  • Page 14 23. Place heavy duty wheel bearing grease as WARNING specifi ed previously onto the stem-end ball (64). Engage the gland (67) into the upper Do NOT stick hand or fi ngers into the arm housing (4) casing (1) female opening. Align tapped open- when the actuator is pressurized.
  • Page 15 9. Inspect clevis (7), upper R.H. rod end (8), clevis 12. Reinstall a new diaphragm (6) and re as sem ble pin (48), washers (53) and hairpin (49) for signs the upper casing (1) as described in this Sec- of looseness and/or wear; re place any worn tion, V.E.12 through V.E.24.
  • Page 16 bearing (18), bearing fl anges (19) and cover into place. Center-align lever arm apparatus plate (20) removed) prop er ly ori ent ed and shift (5,50,12,50,5) transversely within the arm housing (4), directly over stop screw (35). lat er al ly over the pro trud ing stem (Rang er (7), Premier (3.2)).
  • Page 17 ATO-FC (Reverse) Action ATC-FO (Direct) Action Figure 13: head cap screws (31) using a 3/16" al- trav el in di ca tor (16) to shaft (Rang er (7), len key wrench and tight en fi rmly; do not Pre mier (3.2)) with cap screw (32) using a 7/32"...
  • Page 18 The upper R.H. rod end (8), lower L.H. rod WARNING: REFER TO IOM PRIOR TO MAIN TE NANCE end (9), and push rod (10) act to geth er as CASHCO, INC. a turnbuckle; the upper end is standard ELLSWORTH, KS.
  • Page 19 e. Loosen lower L.H. rod end (9) jam nut (44) ing double jam nuts (43) on top side of by rotating CW (viewed from above); this uptravel stop washer (54). nut (44) is “left-handed”. Back nut (44) to p. Release air pressure down to the lower the root of its threads on push rod (10).
  • Page 20 dial (15) such that travel in di ca tor (16) (10). Once upper end of push rod (10) is shows “0°” travel before fully tightening fully en gaged with upper R.H. rod end (8), screws (31). rotate lower L.H. rod end (9) CW (viewed w.
  • Page 21 b. Rotate downtravel stop screw (16) shows “0°” travel (no “bright or ange” (35) CCW (viewed from below show ing from indicator (16))before fully screw (35)) until 90° rotation is tight en ing screws (31). reached on the travel indicator q.
  • Page 22: Troubleshooting Guide

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc. product remains solely with the purchaser.
  • Page 23 ADJUSTING SCREW ASSEMBLY Not available on Air to Close-Fail Open Rangers ACTUATOR PLUG Available on Premier Butterfl y Valves ONLY BASIC 48 ACTUATOR Shown Air to Open SECTION “A-A” ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Upper Case Housing Cover Hairpin Lower Case...
  • Page 24: Solenoid Valve

    SOLENOID VALVE Reducing Bushing ITEM NO. DESCRIPTION Solenoid Valve Nipple Cashco, Inc. Cashco GmbH Cashco do Brasil, Ltda. P.O. Box 6 Handwerkerstrasse 15 Al.Venus, 340 Ellsworth, KS 67439-0006 15366 Hoppegarten, Germany Indaiatuba - Sao Paulo, Brazil PH (785) 472-4461 PH +49 3342 4243135 PH +55 11 99677 7177 Fax.

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