cashco 6987 Installation Operation & Maintenance

cashco 6987 Installation Operation & Maintenance

Back pressure / relief regulator

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ISO Registered Company
I. DESCRIPTION AND SCOPE
The Model 6987 is a back pressure relief regulator used to control upstream (inlet or P
3/4" (DN15 and 20). With proper trim utilization, the unit is suitable for air, inert gases, water, fuel oil and chemicals.
The Model 6987 is not normally utilized in steam service. Refer to Technical Bulletin 6987-TB for design conditions
and se lec tion rec om men da tions.
This is not a safety device and must not be substituted for a code approved pressure safety relief valve or a rupture disc.
II. INSTALLATION
For welded installations, all internal trim parts, seals and
diaphragm(s) must be removed from reg u la tor body prior
to welding into pipeline. The heat of fusion welding will
dam age non-metallic parts if not re moved. NOTE: This does
not apply to units equipped with extended pipe nip ples.
1. An inlet block valve should always be in stalled.
2. If service application is continuous such that
shut down is not readily accomplished, it is
rec om mended that an inlet block valve, outlet
block valve, and a manual bypass valve be
in stalled.
3. Pipe unions should be installed to allow removal
from piping.
4. An inlet pressure gauge should be lo cated
ap proxi mately ten pipe diameters upstream and
within sight. An outlet pres sure gauge is optional.
5. All installations should include an upstream relief
de vice if the inlet pressure could exceed the
pressure rating of any equipment or the maximum
inlet pressure rating of the unit.
Installation of adequate overpressure pro tec tion is
recommended to pro tect the reg u la tor from overpressure
and all down stream equip ment from damage in the event
of regulator failure.
INSTALLATION, OPERATION & MAIN TE NANCE MANUAL (IOM)
MODEL 6987
BACK PRESSURE / RELIEF REGULATOR
CAUTION
CAUTION
SECTION I
CAUTION
SECTION II
Recommended Piping Schematic for
6. Clean the piping of all foreign material in clud ing
chips, welding scale, oil, grease and dirt before
in stall ing the valve. Strain ers are rec om mended.
7. In placing thread sealant on pipe ends prior to
en gage ment, ensure that excess material is
re moved and not allowed to enter the valve upon
startup.
8. Flow Direction:
match es the arrow cast on the body. The body
has an angle con fig u ra tion with a side inlet and
bottom outlet.
9. Regulator may be installed in a vertical or
hor i zon tal pipe.
) pressure. Sizes are 1/2" and
1
Back Pressure/Relief Station
Install so the flow direction
IOM-6987
11-16

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Summary of Contents for cashco 6987

  • Page 1 3/4" (DN15 and 20). With proper trim utilization, the unit is suitable for air, inert gases, water, fuel oil and chemicals. The Model 6987 is not normally utilized in steam service. Refer to Technical Bulletin 6987-TB for design conditions and se lec tion rec om men da tions.
  • Page 2: Principle Of Operation

    6. Continue to slowly open the outlet (down stream) 12. Increase flow to maximum level if possible. Inlet block valve until fully open. (up stream or P ) pressure should fall off. Readjust setpoint as necessary at the normal flow rate. IOM-6987...
  • Page 3: Maintenance

    (2) directed upwards. 3. Loosen the adjusting screw lock nut (5) and rotate the ad just ing screw (17) CCW until re moved from the spring cham ber (2). Figure 1: Special tool for collapsing piston spring (20). IOM-6987...
  • Page 4 1–7 to remove all parts above the of at least mid-range spring level; i.e. 50-100 re new al unit (17). psig (3.4 - 6.9 Barg) range spring, 75 psig (5.2 Barg) test pressure minimum. IOM-6987...
  • Page 5: Troubleshooting Guide

    Upstream (inlet) pressure buildup occurring that overstresses di a phragms. Sluggish Operation. Possible Causes Remedies Plugged spring chamber vent. Clean vent opening. Plugged piston guides. Re move renewal unit and clean. Fluid too viscous Heat fluid. Contact factory. IOM-6987...
  • Page 6: Section Viii

    Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc. product remains solely with the purchaser.
  • Page 7: Repair Parts

    17.3 ‡‡ ‡‡ ‡‡ Figure 3: Basic Model 6987 - Metal Seat Range Springs from 200 psig to 800 psig. ITEM REPAIR PARTS DESCRIPTION Kit B Body Figure 2: Basic Model 6987 - Metal Seat Spring chamber Range Springs from 50 psig to 200 psig.
  • Page 8 ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak.
  • Page 9 If the above issues are addressed by selecting options that do not have potential sources of ignition, avoiding options that have not been assessed, and by taking the proper usage issue precautions, then Cashco regulators can be considered to be a mechanical device that does not have its own source of ignition and thus falls outside the scope of the ATEX directive.

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