ASM Zip-Spray 2100 Plus 110V Repair And Parts Manual

Electric airless sprayers, hi-boy/stand/direct immersion stand models, maximum working pressure: 3300 psi 22.7 mpa, 227 bar

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Product service manual (37 pages)

Operation (28 pages)

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Repair and Parts

Electric Airless Sprayers

- For portable spray application of architectural paints and coatings. For professional use only.-

Maximum Working Pressure: 3300 psi (22.7 MPa, 227 bar)

Hi-Boy Models

™

ASM Zip-Spray

2100 Plus 110V: 247485

ASM AllPro Mustang 4700 Plus 110V: 247486

ASM Zip-Spray 2100 Plus 240V: 247487

ASM L1900 Plus 110V: 247494

ASM L1900 Plus 240V: 247495

ASM AllPro Mach 5400 Plus (110V): 247532

ASM Zip-Spray 2300 Plus (110V): 247531

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

312360

312363

312365

English

Français

312362

Stand Models

ASM Zip-Spray 2100 Plus 110V: 247482

ASM AllPro Mustang 4700 Plus 110V: 247483

ASM Zip-Spray 2100 Plus 240V: 247484

ASM Z21 240V: 262901

ASM L2100 Plus 240V: 24P912

Direct Immersion Stand Models

ASM L 1900 Plus 110V: 255891

ASM L 1900 Plus 240V: 255890

312364

Español

ti11956a

312361L

ti10320a

ti11955a

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Page 1 Maximum Working Pressure: 3300 psi (22.7 MPa, 227 bar) Hi-Boy Models Stand Models ™ ASM Zip-Spray 2100 Plus 110V: 247482 ASM Zip-Spray 2100 Plus 110V: 247485 ASM AllPro Mustang 4700 Plus 110V: 247486 ASM AllPro Mustang 4700 Plus 110V: 247483...
Page 2 Warning Warning The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where appli- cable.
Page 3 Warning WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. Read Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all equipment manuals.
Page 4: Installation
Installation Installation Do not use the sprayer if the electrical cord has a dam- aged ground contact. Only use an extension cord with an undamaged ground contact. Grounding and Electric Requirements The sprayer cord includes a grounding wire with an ti4297a appropriate grounding contact.
Page 5: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Procedure 3. Turn prime valve down. Follow this Pressure Relief Procedure whenever you are instructed to relieve pressure, stop spraying, check or service equipment or install or clean spray tip. ti8326a 1. Turn OFF power and turn pressure control to lowest pressure setting.
Page 6: General Repair Information
General Repair Information General Repair Information To reduce risk of serious injury, including electric shock: • Do not touch moving or electric parts with fingers or tools while testing repair. • Unplug sprayer when power is not required for Flammable materials spilled on hot, bare, motor testing.
Page 7: Troubleshooting
Troubleshooting Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Motor Won’t Operate Basic Fluid Pressure 1. Pressure control knob setting. Slowly increase pressure setting to see if Motor will not run if set at mini- motor starts.
Page 8 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Basic Electrical 1. Electric supply. ON/OFF switch in Turn ON/OFF switch to ON position. Reset See wiring diagram, page OFF position.
Page 9 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Low Output 1. Worn spray tip. Relieve pressure, page 5. Replace tip. Refer to gun instruction manual, 312363. 2.
Page 10 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Motor runs and pump 1. Prime Valve Open. Close prime valve. strokes 2. Paint supply. Refill and reprime pump.
Page 11: Displacement Pump Replacement
Displacement Pump Replacement Displacement Pump Replacement See manual 312362 for pump repair instructions. 4. Cycle pump until pin (31) is in position to be removed. Removal 5. Disconnect power cord from outlet. 6. Push up retaining spring (C). Push out pump pin (31). 1.
Page 12 3. Install pump pin (31). Verify retainer spring (30a) is in groove over pump pin. ti9139a ® 9. Fill packing nut with ASM Packing Seal until fluid flows onto top of seal. Install pail hanger (10) with screws (11). ti9144a 4.
Page 13: Drive Housing Replacement
Drive Housing Replacement Drive Housing Replacement Installation 1. Apply a liberal coat of grease to gears and needle bearing surfaces. Install thrust bearing (28) and gears (26) and (27) in motor front endbell. Removal 1. Relieve pressure, page 5. 2. Remove pump (33). Displacement Pump Replace- ment, page 11.
Page 14 Spin Test Spin Test See Wiring Diagrams, page 26. 2. If uneven or no resistance, check for missing brush caps, broken brush springs, brush leads, and worn brushes. Repair as needed, page 16. 3. If still uneven or no resistance, replace motor, page To check armature, motor winding and brush electrical continuity: 1.
Page 15: Fan Replacement
Fan Replacement Fan Replacement Removal Installation 1. Slide new fan (57a) in place on back of motor. Be sure blades of fan face motor as shown. 2. Install spring clip (57b). 1. Relieve Pressure, page 5. Disconnect power cord from outlet. 3.
Page 16: Motor Brush Replacement
Motor Brush Replacement Motor Brush Replacement the brush lead. You will hear a snap when cap is securely in place. See Wiring Diagram, page 26. 3. Strip approximately 1/4 inch (6 mm) of insulation Removal from end of each yellow wire (C) from motor. Replace brushes worn to less than 1/4 in.
Page 17: Control Board Replacement
Control Board Replacement Control Board Replacement See Wiring Diagram, page 26. Removal 1. Relieve pressure, page 5. Disconnect power cord from outlet. 2. Hi-Boy Models Only - Disconnect high-pressure hose at pump outlet (see page 11). ti11554a 7. Pull control board out slightly and then slide control 3.
Page 18 Control Board Replacement Installation 3. Slide control board into place on side of motor front endbell. 1. Push grommet and power cord wires into strain relief in control board (18). Strain Relief Grommet ti6122a 2. Connect power cord connectors to terminals indi- ti11553a cated on control board (18).
Page 19: Fuse Replacement
Fuse Replacement Fuse Replacement Removal 1. Relieve pressure, page 5. Disconnect power cord from outlet. 2. Hi-Boy Models Only - Disconnect high-pressure If the fuse is blown, check for: hose at pump outlet (see page 11). • Pinched or shorted wires 3.
Page 20: Pressure Control Assembly Replacement
Pressure Control Assembly Replacement Pressure Control Assembly Replacement See Wiring Diagram, page 26. 5. Pull wires through hole (K). 6. Turn pressure control knob (17) counter clockwise as far as you can to access flats on either side of pressure control. Removal 7.
Page 21 Pressure Control Assembly Replacement Installation 3. Apply loctite to pressure control knob (B) threads. 4. Screw pressure control threads (B) into manifold and torque to 150 in-lb (17.0 N.m). NOTICE Be careful when tightening pressure control knob that wires are not pinched between pressure control and fluid manifold.
Page 22: Drain Valve Replacement
Drain Valve Replacement Drain Valve Replacement Installation 1. Install new seat gasket (44a) and valve seat (44b) on end of drain valve. 2. Screw drain valve (44) into filter manifold (43). Removal Torque to 120 to 130 in-lb. 1. Relieve pressure, page 5. Disconnect power cord 3.
Page 23: Drain Line Replacement
Drain Line Replacement Drain Line Replacement Removal Installation 1. Cut drain line (49) from barbed fitting (51). 1. Screw barbed fitting (51) into filter manifold (43). 2. Unscrew barbed fitting from filter manifold (43). 2. Push drain line (49) onto barbed fitting. NOTE: To reuse existing barbed fitting (51) and drain NOTE: To make drain line more pliable and easier to line (49), cut and remove remaining drain line material...
Page 24: Power Cord Replacement
Power Cord Replacement Power Cord Replacement See Wiring Diagram, page 26. Installation 1. Connect green ground wire (G) to frame with green ground screw (20). Be sure green ground wire ter- minal faces up or wires could get caught in shroud. Removal 2.
Page 25: Motor Replacement
Motor Replacement Motor Replacement See Wiring Diagram, page 26. 6. Remove two screws (4) and filter manifold (43). 7. Remove green ground screw (20) and ground wire (G) from motor endbell. 8. Remove cover (14). Remove four screws (4) and motor (57) from frame (1).
Page 26: Wiring Diagrams
Wiring Diagrams Wiring Diagrams 120V from Motor Red (+) 2 x Yellow Black (-) Replaceable Fuse Pressure Control Assembly ON/OFF Switch ti5643a Black Capacitor Power White Plug Green ti5643a1 240V Pressure Control Assembly from Motor Red (+) 2 x Yellow Capacitor Black (-) Replaceable Fuse...
Page 27 Notes Notes 312361L...
Page 28 Parts (Stand) Parts (Stand) Models 247482, 247483, 247484, 24P912, 262901 • ti10332a 312361L...
Page 29: Parts List (Stand)
Parts List (Stand) Parts List (Stand) Models 247482, 247483, 247484, 24P912, 262901 Ref. Part Description Qty. Ref. Part Description Qty. 115099 WASHER, garden hose 15E823 FRAME, stand mount 15M670 HOSE, cpld 116139 GRIP, handle 249051 KIT, tube, drain, includes 51, 50, 37 119723 TAPE, foam 244035...
Page 30 Parts (Stand) Parts (Stand) Models 247482, 247483, 247484, 24P912, 262901 • • • • • • ti10331c 312361L...
Page 31 Parts List (Stand) Parts List (Stand) Models 247482, 247483, 247484, 24P912, 262901 Ref. Part Description Qty. Ref. Part Description Qty. 244035 Models 247482, 247483, 247484, 117493 SCREW, mach, hex washer hd 262901 117501 SCREW, machine, hex washer head M70809 FITTING CONTROL, pressure 104361 O-RING...
Page 32 Parts (Hi-Boy) Parts (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495, 247531, 247532 • ti10336c 312361L...
Page 33: Parts List (Hi-Boy)
Model 247531 CAP, leg 255491 Model 247532 15C871 Models 247485, 247486, 247487, HSE1450 HOSE, cpld, 1/4 in. x 50 ft 289316 GUN, 500, 2-finger, ASM 247531, 247532 249194 GEAR, assembly, combination 277091 Models 247494, 247495 287054 GEAR, crankshaft; includes 28...
Page 34 Parts (Hi-Boy) Parts (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495, 247531, 247532 • • • • 312361L...
Page 35 Parts List (Hi-Boy) Parts List (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495 Part Description Part Description 277089 Models 247494, 247495 117493 SCREW, mach, hex washer hd 111600 PIN, grooved 117501 SCREW, mach, slot hex wash hd 195811 LABEL, instruction CONTROL, pressure 15K092 TUBE, drain (includes 21, 22, 23) DEFLECTOR, barbed...
Page 36: Parts Drawing (Direct Immersion Stand)
Parts Drawing (Direct Immersion Stand) Parts Drawing (Direct Immersion Stand) Models 255890, 255891 ti11632a 312361L...
Page 37: Parts List (Direct Immersion Stand)
HANDLE, valve, drain 15J651 COVER, 210/190ES 111600 PIN, grooved HSE1450 HOSE, cpld, 1/4 in. x 50 ft 195811 LABEL, instruction 289316 GUN, 500, 2-finger, ASM 15K092 TUBE, drain CONTROL, pressure, includes 21, 244035 DEFLECTOR, barbed 22, 23 M70809 FITTING, barbed, hose...
Page 38 Parts Drawing (Direct Immersion Stand) Parts Drawing (Direct Immersion Stand) Models 255890, 255891 ti11633a 312361L...
Page 39 Parts Drawing (Direct Immersion Stand) Parts List (Direct Immersion Stand) Models 255890, 255891 Ref Part Description Ref Part Description 120595 CLIP, tool 258027 FRAME, stand RIVET, blind, 1/8 x 1/4 in. 15R792 LEG, cart 120151 RETAINER, caplug 117493 SCREW, mach, hex washer hd 112 15T783 ISOLATOR, foot 289119 LEVER, handle, cam, includes 3, 5, 6, 7 113 122667 SCREW, drill, hex washer...
Page 40: Asm Standard Warranty
With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective.

This manual is also suitable for:

Allpro mustang 4700 plus 110v Zip-spray 2100 plus 240v L1900 plus 110v L1900 plus 240v Allpro mach 5400 plus 110vZip-spray 2300 plus 110v ... Show all

ASM Zip-Spray 2100 Plus 110V Repair And Parts Manual

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