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ASM Zip-Spray 2100 Plus 110V Product Service Manual

Asm electric airless sprayers
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See also: Operation , Repair Parts Manual
Repair
Electric Airless Sprayers
- For portable spray application of architectural paints and coatings -
Maximum Working Pressure: 3300 psi (227 bar, 22.7 MPa)
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions. Save these instructions. Contact ASM
Customer Service or your local ASM distributor to obtain a manual in your language.
Related Manuals
312360
312363 (English)
312364 (Spanish)
312365 (French)
312362
ti10320a
Stand Models:
™
ASM Zip-Spray
2100 Plus 110V: 247482
ASM AllPro Mustang 4700 Plus 110V: 247483
™
ASM Zip-Spray
2100 Plus 240V: 247484
Hi-Boy Models:
™
ASM Zip-Spray
2100 Plus 110V: 247485
ASM AllPro Mustang 4700 Plus 110V: 247486
™
ASM Zip-Spray
2100 Plus 240V: 247487
ASM L1900 Plus 110V: 247494
ASM L1900 Plus 240V: 247495
™
ASM Zip-Spray
2300 Plus 110V: 247531
ASM AllPro Mach 5400 Plus 110V: 247532
312361D
ti10305a

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Summary of Contents for ASM ASM Zip-Spray 2100 Plus 110V

  • Page 1 Maximum Working Pressure: 3300 psi (227 bar, 22.7 MPa) IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions. Save these instructions. Contact ASM Customer Service or your local ASM distributor to obtain a manual in your language. Related Manuals 312360 312363 (English)
  • Page 2 Warning Warning The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where appli- cable.
  • Page 3 Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine ASM replacement parts only. • Do not alter or modify equipment.

  • Page 4: Component Identification (Stand)

    Component Identification (Stand) Component Identification (Stand) ti10381a Item Component Pressure Control ON/OFF switch Pressure Gauge (not on all models) Power Cord Fluid Outlet Prime Valve Cord Wrap Pump Suction Hose Drain Hose Fluid Hose Guard Trigger Safety Lock Serial Number ID Label Filter Cover 312361D...

  • Page 5: Component Identification (Hi-Boy)

    Component Identification (Hi-Boy) Component Identification (Hi-Boy) ti10306a Item Component Pressure Control ON/OFF switch Pressure Gauge (not on all models) Power Cord Fluid Outlet Prime Valve Pump Suction Hose Drain Hose Fluid Hose Guard Trigger Safety Lock Serial Number ID Label Filter Cover Pail Hook 312361D...

  • Page 6: Installation

    Installation Installation Grounding and Electric Do not use the sprayer if the electrical cord has a dam- aged ground contact. Only use an extension cord with Requirements an undamaged ground contact. The sprayer cord includes a grounding wire with an appropriate grounding contact.

  • Page 7: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 3. Turn prime valve down. Follow this Pressure Relief Procedure whenever you are instructed to relieve pressure, stop spraying, check or service equipment or install or clean spray tip. 1. Turn OFF power and turn pressure control to lowest ti8326a pressure setting.

  • Page 8: General Repair Information

    General Repair Information General Repair Information To reduce risk of serious injury, including electric shock: • Do not touch moving or electric parts with fingers or tools while testing repair. • Unplug sprayer when power is not required for testing. Flammable materials spilled on hot, bare, motor •...

  • Page 9: Troubleshooting

    Troubleshooting Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Motor Won’t Operate Basic Fluid Pressure 1. Pressure control knob setting. Slowly increase pressure setting to see if motor Motor will not run if set at mini- starts.
  • Page 10 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Basic Electrical (see Wiring 1. Electric supply. Meter must read Reset building circuit breaker, replace building Diagram, page 27).
  • Page 11 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Low Output 1. Worn spray tip. Relieve pressure, page 7. Replace tip. Refer to gun instruction manual, 312363. 2.
  • Page 12 Troubleshooting What To Check What To Do Problem (If check is OK, go to next check) (When check is not OK, refer to this column) Motor runs and pump 1. Prime Valve Open. Close prime valve. strokes 2. Paint supply. Refill and reprime pump.

  • Page 13: Displacement Pump Replacement

    Displacement Pump Replacement Displacement Pump Replacement See manual 312362 for pump repair instructions. 5. Cycle pump until pin (31) is in position to be removed. Removal 6. Disconnect power cord from outlet. 7. Use flat screwdriver push to push retaining spring (E) up.
  • Page 14 2. Install pump rod (F) into connecting rod (30). ti10455a ® 9. Fill packing nut with ASM Packing Seal until fluid 3. Install pump pin (31). Verify retainer spring (E) is in flows onto top of seal. groove over pump pin.

  • Page 15: Drive Housing Replacement

    Drive Housing Replacement Drive Housing Replacement Installation 1. Apply a liberal coat of grease to gears and needle bearing surfaces. Install thrust bearing (28) and gears (26) and (27) in front endbell housing. Removal Needle Bearing Surfaces 1. Relieve Pressure, page 7. 2.
  • Page 16 Spin Test Spin Test See Wiring Diagram, page 27. 2. If uneven or no resistance, check for missing brush caps, broken brush springs, brush leads, and worn brushes. Repair as needed, page 18. 3. If still uneven or no resistance, replace motor, page To check armature, motor winding and brush electrical continuity: 1.

  • Page 17: Fan Replacement

    Fan Replacement Fan Replacement Removal Installation 1. Slide new fan (57a) in place on back of motor. Be sure blades of fan face motor as shown. 2. Install spring clip (57b). 1. Relieve Pressure, page 7. Disconnect power cord from outlet. 3.

  • Page 18: Motor Brush Replacement

    Motor Brush Replacement Motor Brush Replacement See Wiring Diagram, page 27. and the negative (black) brush lead in the side of the motor. Removal 2. Push each cap (A) into place over brush. Orient Replace brushes worn to less than 1/4 in. (6mm). each cap with the 2 projections on either side of the Brushes wear differently on each side of motor, check brush lead.

  • Page 19: Control Board Replacement

    Control Board Replacement Control Board Replacement See Wiring Diagram, page 27. 7. Pull control board out slightly and then slide it back and off of frame. Make sure power cord is free and NOT wrapped around cord wrap. Removal 8. Remove grommet and wires from strain relief. 1.
  • Page 20 Control Board Replacement Installation 3. Slide control board into place on side of motor front endbell. 1. Push grommet and power cord wires into strain relief in control board (18). Strain Relief ti9154a Grommet ti6122a 4. Replace three screws (11). Torque to 30 - 35 in-lbs 2.

  • Page 21: Fuse Replacement

    Fuse Replacement Fuse Replacement Removal Installation 1. Relieve pressure, page 7. Disconnect power cord 1. Install new fuse on control board (18). from outlet. 2. Install shroud (12) and two screws (4) 2. Hi-Boy Model Only - Disconnect high-pressure (see illustration, page 17). hose at pump (see page 13).

  • Page 22: Pressure Control Assembly Replacement

    Pressure Control Assembly Replacement Pressure Control Assembly Replacement See Wiring Diagram, page 27. If you plan to reuse the pressure control assembly, be very careful not to damage or tangle the wires while unscrewing the assembly. 9. Remove pressure control assembly. Removal 1.

  • Page 23: Drain Valve Replacement

    Drain Valve Replacement Drain Valve Replacement Installation Before installing new drain valve, be sure old gas- ket (44a) and seat (44b) are not still inside mani- fold. Removal 1. Relieve pressure, page 7. Disconnect power cord 1. Thread drain valve (44) into manifold (43) opening. from outlet.

  • Page 24: Drain Line Removal/Replacement

    Drain Line Removal/Replacement Drain Line Removal/Replacement Removal Installation To remove the drain line (49) from the manifold: 1. Screw barbed fitting (51) into manifold. 2. Push drain line (49) onto barbed fitting (51). 1. Cut drain line (49) from barbed fitting (51). 2.

  • Page 25: Power Cord Replacement

    Power Cord Replacement Power Cord Replacement Installation See Wiring Diagram, page 27. 1. Follow Control Board Replacement installation instructions, steps 1-4, page 19. 2. Reconnect, green ground wire (G) to green ground- ing screw (20) on frame. Be sure terminal on ground Removal faces UP or wires could get caught in shroud.

  • Page 26: Motor Replacement

    Motor Replacement Motor Replacement See Wiring Diagram, page 27. 7. Remove ground wire (G) from motor endbell. 8. Remove four screws (4) and motor (57) from frame (1). Installation CAUTION 1. Install new motor (57) on frame (1) with four screws (4).

  • Page 27: Wiring Diagram

    Wiring Diagram Wiring Diagram 120V Model ti5643a1 240V Model Pressure Control Assembly from Motor Red (+) 2 x Yellow Capacitor Black (-) Replaceable Fuse ON/OFF Switch ti5857a Blue Brown Power Plug Green ti5857a 312361D...
  • Page 28 Parts (Stand) Parts (Stand) Models 247482, 247483, 247484 • ti10332a 312361D...
  • Page 29 Parts (Stand) Parts (Stand) Models 247482, 247483, 247484 • • • • ti10331a 312361D...

  • Page 30: Parts List (Stand)

    Parts List (Stand) Parts List (Stand) Models 247482, 247483, 247484 Part Description 111699 GASKET, seat 15E022 SEAT, valve Part Description 224807 BASE, valve 15E823 FRAME, stand mount 187625 HANDLE, valve, drain 116139 GRIP, handle 111600 PIN, grooved 119723 TAPE, foam 195811 LABEL, instruction 117493...
  • Page 31 Parts (Hi-Boy) Parts (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495, 247531, 247532 • 312361D...

  • Page 32: Parts List (Hi-Boy)

    Parts List (Hi-Boy) Parts List (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495, 247531, 247532 Part Description Part Description 249043 FAN, motor 288216 FRAME, cart, hi 119653 RING, retaining 245245 HANDLE, cart WHEEL, semi pneumatic 117493 SCREW, mach, hex washer hd 119451 Models 247485, 247486, 247487, 109032...
  • Page 33 Parts (Hi-Boy) Parts (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495, 247531, 247532 • • • • 312361D...
  • Page 34 Parts List (Hi-Boy) Parts List (Hi-Boy) Models 247485, 247486, 247487, 247494, 247495 Part Description Part Description 277089 Models 247494, 247495 117493 SCREW, mach, hex washer hd 111600 PIN, grooved 117501 SCREW, mach, slot hex wash hd 195811 LABEL, instruction CONTROL, pressure 15K092 TUBE, drain (includes 21, 22, 23) DEFLECTOR, barbed...

  • Page 35: Technical Data

    Technical Data Technical Data Power requirements ........100/120V AC, 50/60 hz, 11A, 1 phase 240V AC, 50/60 hz, 7.5A, 1 phase Generator required .

  • Page 36: Asm Standard Warranty

    ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with ASM’s written recommendations.

This manual is also suitable for:

Asm zip-spray 2100 plus 240vAsm l1900 plus 110vAsm l1900 plus 240vAsm allpro mach 5400 plus 110vAsm allpro mustang 4700 plus 110v

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