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Summary of Contents for Emerson Rosemount BINOS 100 F
- Page 1 Instruction Manual HAS8xE-IM-ATEX 08/2004 Instruction Manual BINOS 100 F & MLT 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas classified Zone 2 Edition 08/2004 www.EmersonProcess.com...
- Page 2 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.
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Page 3: Preface
Some technical specifications in this manual may be different to those in the associated manuals for the analyzers and additional equipment. In this case the technical specifications listed in this manual are valid only. Emerson Process Management Manufacturing GmbH & Co. OHG P - 1... -
Page 4: Definitions
NOTE Highlights an essential operating procedure, condition or statement. P - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 5: Safety Instructions
To avoid loss of life, personal injury and damage to this equipment and on-site property, do not operate or service this instrument before reading and understanding this instruction manual and receiving appropriate training. SAVE THESE INSTRUCTIONS. Emerson Process Management Manufacturing GmbH & Co. OHG P - 3... -
Page 6: Terms Used In This Manual
(gas) to burn. rich in fuel (deficient in oxygen) to burn. P - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 7 > 1 mbar compared to through the enclosure. Flow rates are calculated to hold an overpressure of > 1 atmospheric. mbar compared to atmospheric. Emerson Process Management Manufacturing GmbH & Co. OHG P - 5...
- Page 8 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 P - 6 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 9: Table Of Contents
Cable Gland Assembly Instruction for Shielded Cables ........2-14 2-7-2 Mains Connection..................... 2-15 2-7-2-1 Purge System ....................2-15 2-7-2-2 Analyzer ......................2-17 2-7-3 Pressurization System Alarm Contacts ............. 2-17 2-7-4 Differential Pressure Switch(es) ............... 2-18 Emerson Process Management Manufacturing GmbH & Co. OHG i - 1... - Page 10 Removal of Modifications ................... 4-4 APPENDIX Declarations ..................... A-1 Circuit Diagrams ....................A-3 A-2-1 MLT 2, single ...................... A-3 A-2-2 MLT 2, dual ......................A-7 A-2-3 BINOS 100 F ....................A-11 ® i - 2 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 11: Technical Description
Nonflammable gases and gas connected to the analyzer! mixtures below the LEL: It must be ensured that the sample gas in the containment system always remains below the lower explosive limit! Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1... -
Page 12: Unused
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 1-2 Instrument Layout Unused 1 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 13: Specification
Minimum overpressure during Duration: operation: single enclosure: 5 minutes 1 mbar against external Ex Zone and dual enclosure: 17 minutes >50 Pa against Containment System if flammable gases are supplied. Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3... -
Page 14: Purge Gas Conditions
8 Nm³/h 7 Nm³/h (= 133.4 l/min.) (= 117 l/min.) Flow rate during pre-purging phase 22 Nm³/h 22 Nm³/h (@ 25 mbar overpressure): (= 367 l/min.) (= 367 l/min.) 1 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 15: Sample Gas Conditions
The limit of 50 Pa is the least permissible value given by the standards, higher values are acceptable, too. Flame arrestors are required for gas inlets and outlets. Electrical and mechanical connections are shown in section 2 „Installation“. Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5... -
Page 16: Additional Safety Measures
• The maximum permissible gas pressure depends on the type of connected gas. See section 1-3-5 for detailed information. 1 - 6 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 17: Installation
Take care the wall the unit is intended to be installed at is solid and stable to hold the units! Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1... -
Page 18: Dimensional Drawings
MLT 2 / BINOS 100 F January 2004 2-3 Dimensional Drawings Dimensional Drawings 2-3-1 Single Enclosure Analyzer Standard version w/o pressurization system Fig. 2-1a Single enclosure analyzer (dimensions in mm) 2 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 19 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 2-3-1 Single Enclosure Analyzer with Category 3 pressurization system Fig. 2-1b Single enclosure analyzer (dimensions in mm) Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3...
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Page 20: 2-3-2 Dual Enclosure Analyzer
MLT 2 / BINOS 100 F January 2004 2-3-2 Dual Enclosure Analyzer 2-3-2 Dual Enclosure Analyzer Standard version w/o pressurization system Fig. 2-2a Dual enclosure analyzer (dimensions in mm) 2 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 21 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 2-3-2 Dual Enclosure Analyzer with Category 3 pressurization system Fig. 2-2b Dual enclosure analyzer (dimensions in mm) Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5...
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Page 22: Connection Of Sample Gas And Protective Gas (Purge Gas)
A pressure of 3,000 ... 4,000 hPa supplied to the analyzer until the pre- (3...4 bar) must be applied to the purging phase has ended. protective gas inlet of the EEx p safety device. 2 - 6 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 23: Hints On Flammable Gases
Take care of the possible formation of flammable mixtures due to the possibility of air penetration into the containment system and the resulting additional precautions that may be necessary. Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7... -
Page 24: Mlt 2 Gas Flow Diagrams
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2 MLT 2 Gas Flow Diagrams Fig. 2-3a Gas Flow Diagram 2 - 8 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 25 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2 MLT 2 Gas Flow Diagrams (cont’d) Fig. 2-3b Gas Flow Diagram Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9...
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Page 26: Binos
MLT 2 / BINOS 100 F January 2004 2-4-3 BINOS 100 F Gas Flow Diagrams ® 2-4-3 BINOS 100 F Gas Flow Diagrams ® Fig. 2-3c Gas Flow Diagram 2 - 10 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 27 MLT 2 / BINOS 100 F January 2004 2-4-3 BINOS 100 F Gas Flow Diagrams ® 2-4-3 BINOS 100 F Gas Flow Diagrams (cont’d) ® Fig. 2-3d Gas Flow Diagram Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11...
- Page 28 MLT 2 / BINOS 100 F January 2004 2-4-3 BINOS 100 F Gas Flow Diagrams ® 2-4-3 BINOS 100 F Gas Flow Diagrams ® Fig. 2-3e Gas Flow Diagram 2 - 12 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 29: Safety Device Settings
This facility should however Zero. only be used when it has been ascertained that there is no explosive atmosphere in the vicinity of the unit (fire safety certificate). Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13... -
Page 30: Electrical Connections
3. Feed cable through gland nut and into fixing element 4. Put the shielding net over the element the way that it covers the o-ring 2 mm. 2 - 14 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 31: Mains Connection
Re-install the cover! enclosure (fig. 2-4). Terminal 9 (L; Hi) Terminal 7 (N; Lo) PE terminals Fig. 2-4 Terminal location pressurization system control unit Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15... -
Page 32: 2-7-2-2 Analyzer
It is the responsibility of the activating the analyzer the atmosphere user to omit pre-purging! inside the enclosure and the appropriate pipes is well below 25 % LEL. 2 - 16 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 33: 2-7-3 Pressurization System Alarm Contacts
The purpose(s) for which the alarm contacts are used (i.e. to activate disconnection of power or to sound an alarm or otherwise maintain the safety of the installation) is the responsibility of the user! Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17... -
Page 34: Differential Pressure Switch(Es)
The purpose(s) for which the differential pressure switch is used (i.e. to activate disconnection of power or to sound an alarm or otherwise maintain the safety of the installation) is the responsibility of the user! 2 - 18 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 35: Startup
Cable gland hexagon socket screw sealing plug Switching On In a next step the analyzer may be powered by opening the purge gas supply and switching on the power supply. Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1... - Page 36 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F January 2004 3 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 37: Maintenance
(e.g. gaskets). Gasanalyzer Refer to the associated manual for detailed information on maintenance, replacement of parts and how to carry out a containment system leak test. Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1... -
Page 38: Pressurization Systems And Other Additional Equipment
0.1 mbar. The flowmeter needs to • Disconnect one of the containment have a measuring range of 10 l/min, system gas connectors inside the resolution 0.1 l/min. analyzer and seal the other one. 4 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 39: Overpressure Test
The test is considered to be satisfacotry if leakage test (sec. 4-4-3). the measured value is acceptable compared to the following values. Acceptable flow values are: • all analyzers: 3 l/minute maximum Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3... -
Page 40: Removal Of Modifications
MLT 2 / BINOS 100 F January 2004 4-4-4 Removal of Modifications Remove all the modifications described in section 4-4-1. Take special care of the gas connections to be tightend. 4 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 41: Appendix
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 APPENDIX Declarations Emerson Process Management Manufacturing GmbH & Co. OHG A- 1... -
Page 42: A-1 Declarations
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-1 Declarations A- 2 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 43 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-1 Declarations Emerson Process Management Manufacturing GmbH & Co. OHG A- 3...
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Page 44: A-2 Circuit Diagrams
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2 Circuit Diagrams Circuit Diagrams A-2-1 MLT 2, single A- 4 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 45 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-1 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 5...
- Page 46 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-1 MLT 2 Circuit Diagrams A- 6 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 47 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-1 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 7...
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Page 48: A-2-2 Mlt 2, Dual
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 MLT 2 Circuit Diagrams A-2-2 MLT 2, dual A- 8 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 49 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 9...
- Page 50 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 MLT 2 Circuit Diagrams A- 10 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 51 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 11...
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Page 52: A-2-3 Binos ® 100 F
ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 BINOS 100 F Circuit Diagrams ® A-2-3 BINOS 100 F ® A- 12 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 53 ATEX Instruction Manual HAS8xE-IM-ATEX MLT 2 / BINOS 100 F August 2004 A-2-2 BINOS 100 F Circuit Diagrams ® Emerson Process Management Manufacturing GmbH & Co. OHG A- 13...
- Page 54 F 44 1243 845354 ASIA-PACIFIC Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 e-mail: analytical@ap.emersonprocess.com © Emerson Process Management GmbH & Co. OHG 2007...