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Siemens PPU 26x.3 series Manual

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SINUMERIK
SINUMERIK 828D
PPU and components
Manual
Valid for:
SINUMERIK 828D
PPU 24x.3 BASIC
PPU 26x.3
PPU 28x.3
PPU 290.3
10/2015
6FC5397-2DP40-5BA3
Preface
Fundamental safety
instructions
System description
Application planning
Installing
Rules for permitted topologies
Interface description
Connectable components
Technical data
Spare parts and accessories
Appendix
1
2
3
4
5
6
7
8
9
A

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Summary of Contents for Siemens PPU 26x.3 series

  • Page 1 Preface Fundamental safety instructions System description SINUMERIK Application planning SINUMERIK 828D PPU and components Installing Rules for permitted topologies Manual Interface description Connectable components Technical data Spare parts and accessories Appendix Valid for: SINUMERIK 828D PPU 24x.3 BASIC PPU 26x.3 PPU 28x.3 PPU 290.3 10/2015...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Siemens content: MDM (www.siemens.com/mdm) Training For information about the range of training courses, refer to: ● SITRAIN (www.siemens.com/sitrain) - training courses from Siemens for automation products, systems and solutions ● SinuTrain (www.siemens.com/sinutrain) - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product...
  • Page 4 Technical support Country-specific telephone numbers for technical support are provided in the Internet under "Contact" (www.siemens.com/automation/service&support). EC Declaration of Conformity The EC declaration of conformity for the EMC directive can be found in the Internet (http:// support.automation.siemens.com/WW/view/de/10805517/134200).

  • Page 5: Table Of Contents

    Table of contents Preface.................................3 Fundamental safety instructions........................9 General safety instructions.......................9 Handling electrostatic sensitive devices (ESD)..............12 Industrial security........................13 Residual risks of power drive systems...................14 System description.............................17 Controller features........................17 PPU versions.........................20 Operator controls and display elements.................24 CompactFlash Cards......................27 2.4.1 CompactFlash card system....................27 2.4.2 Inserting the system CompactFlash Card................28 2.4.3...
  • Page 6 Table of contents Topology example with Safety Integrated functions...............67 Interface description...........................73 Interface overview........................73 Power supply connection.......................75 6.2.1 Requirements for the power supply..................75 6.2.2 Connecting the power supply....................76 Ethernet..........................77 PLC I/O Interface based on PROFINET ................79 Digital inputs/outputs......................82 6.5.1 Terminal connection diagram....................87 6.5.2 Example: Connecting a BERO inductive proximity switch ..........88 6.5.3...
  • Page 7 Table of contents 7.4.6 Spare parts and accessories....................160 MCP 310C PN........................162 7.5.1 Operator controls and display elements................163 7.5.2 Mounting..........................166 7.5.3 Connecting...........................168 7.5.4 Parameterization........................174 7.5.5 Technical data........................177 7.5.6 Spare parts and accessories....................178 Electronic handwheel......................179 7.6.1 Mounting..........................180 7.6.2 Connection...........................181 7.6.3 Technical specifications.......................182 7.6.4 Spare parts and accessories....................183 Mini handheld unit........................184...
  • Page 8 Table of contents PN/PN coupler........................249 9.4.1 Principle of operation......................249 9.4.2 Configuration........................250 MODEM MD720........................252 Terminal strip converter.......................255 Appendix..............................257 Abbreviations........................257 Documentation overview SINUMERIK 828D...............259 Index.................................261 PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 9: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. ● Only work on electrical devices when you are qualified for this job. ●...

  • Page 10: Technical Data

    Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 11 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx.

  • Page 12: Handling Electrostatic Sensitive Devices (Esd)

    Fundamental safety instructions 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 13: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 14: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems The control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional measures.

  • Page 15: Installing

    Fundamental safety instructions 1.4 Residual risks of power drive systems 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close 5.
  • Page 16 Fundamental safety instructions 1.4 Residual risks of power drive systems PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 17: System Description

    System description Controller features Control system versions SINUMERIK 828D is available in different versions: SINUMERIK 828D BASIC: ● PPU 240.3 BASIC (vertical operator panel) ● PPU 241.3 BASIC (horizontal operator panel) SINUMERIK 828D: ● PPU 260.3 (vertical operator panel) ● PPU 261.3 (horizontal operator panel) ●...
  • Page 18 System description 2.1 Controller features ● GSM modem connection possible. ● A Sentron PAC can be connected for Ctrl+E. ● Up to 8 axes/spindles for milling applications and up to 10 axes/spindles for turning and grinding applications. ● 2 auxiliary axes via PROFINET with the PPU 26x.3 and the PPU28x.3. ●...
  • Page 19 System description 2.1 Controller features Function PPU 28x.3, PPU 290.3 Maximum number of axes/spindles 6 / 8 / 10 6 / 8 / 10 6 / 8 Maximum number of axes with drive-based Safe‐ 6 / 8 / 10 6 / 8 / 10 6 / 8 ty Integrated Additional auxiliary axes via PROFINET...

  • Page 20: Ppu Versions

    System description 2.2 PPU versions PPU versions Front of the PPU ① ⑩ ⑧ Front cover Menu forward key ② ⑨ Menu back key 3/8" threads for additional components ③ ⑪ Alphabetic key group X127, Ethernet (service socket) ④ ⑫ Control key group Status LED: RDY, NC, CF ⑤...
  • Page 21 System description 2.2 PPU versions Front of PPU version 290.3 ① USB interface ② X127 Ethernet interface (service connection) ③ Qwerty keyboard ④ Control keys ⑤ Cursor keys ⑥ Keys to quickly select the operating area ⑦ Control keys ⑧ Numerical keys PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 22 System description 2.2 PPU versions Rear of the PPU ① ② X122, X132 Digital inputs/outputs, drive ③ ④ X242, X252 Digital inputs/outputs for NC; control of the analog spindle (X252) ⑤ X143 Handwheels ⑥ M, T2, T1, T0 Measuring sockets ⑦...
  • Page 23 System description 2.2 PPU versions Type plate The PPU type plate is located on the rear. All the information required to clearly identify the PPU is available on the type plate. Figure 2-2 Example: Horizontal PPU type plate The contents of the individual type plate fields on the current control may differ from those described in this manual, e.g.

  • Page 24: Operator Controls And Display Elements

    System description 2.3 Operator controls and display elements Operator controls and display elements Keys on the PPU The following keys are located on the operator panel front: ● The alphabetic key group contains the letters A ... Z and the space character for entering text.
  • Page 25 System description 2.3 Operator controls and display elements Key combination Key combination SHIFT + F10 CTRL + F10 SHIFT + CTRL + F10 Key combination Key combination ↑ key "Home" key ← key "End" key <5> key on the number block →...
  • Page 26 System description 2.3 Operator controls and display elements The time is reset and the screen goes bright again as a result of the following events: ● An alarm or a message occurs ● Sensor signal for a PPU with a proximity switch ●...

  • Page 27: Compactflash Cards

    System description 2.4 CompactFlash Cards CompactFlash Cards 2.4.1 CompactFlash card system Overview The PPU has two slots for CompactFlash cards: ● The slot for the user CompactFlash card is located at the front behind the front flap (not for PPU 290.3). ●...

  • Page 28: Inserting The System Compactflash Card

    System description 2.4 CompactFlash Cards ● Only use memory cards that have been approved by Siemens for use with SINUMERIK. Even though SINUMERIK follows general industry standards for memory cards, it is possible that memory cards from some manufacturers will not function perfectly in this device or are not completely compatible with it (you can obtain information on compatibility from the memory card manufacturer or supplier).
  • Page 29 System description 2.4 CompactFlash Cards Figure 2-3 Mounting position Replacing the system CompactFlash card CAUTION Electrostatic Device (ESD) Before you touch a CompactFlash card, discharge yourself at the cabinet or at the ground terminal. The CompactFlash cards may only be inserted or removed when the control unit is disconnected from the power supply.

  • Page 30: Compactflash Card For User Data

    System description 2.4 CompactFlash Cards 4. Pull out the CompactFlash card sideways. ③ 5. Gently insert the new CompactFlash card into slot until it clicks into place. ② 6. Re-attach the metal cover by first guiding it in backward, then tilting into the end position ①...
  • Page 31 System description 2.4 CompactFlash Cards Inserting the CompactFlash card To correctly insert the CompactFlash card in the slot, note the position the edge (arrow) in the figure below: Figure 2-4 Direction to insert the user CompactFlash card PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 32: System Overview

    System description 2.5 System overview System overview Configuration with four axes (basic configuration) The following configuration shows a typical example with SINAMICS S120 booksize: 1FK7 feed motor 1PH8 spindle motor 1FK7 feed motor 1FK7 feed motor Figure 2-5 Configuration example 1: Basic configuration with four axes PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 33 System description 2.5 System overview Configuration with S120 Combi and six axes The following configuration shows the maximum expansion stage with SINAMICS S120 Combi: Figure 2-6 Configuration example 2: Maximum expansion stage with six axes and with Safety Integrated PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 34: Connectable Components

    System description 2.6 Connectable components Connectable components Component overview The following components can be connected to the PPU: ● Machine control panels in a horizontal/vertical version Includes the buttons and switches required to operate a machine tool and is connected via PROFINET or USB.

  • Page 35: Application Planning

    Application planning Secondary electrical conditions 3.1.1 Protective Separation as per EN 61800-5-1 Protective separation of the interfaces Note By using an extra-low voltage, all interfaces have protective separation according to Class DVC A (SELV/PELV). 3.1.2 Grounding concept Components The SINUMERIK 828D system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards.
  • Page 36 Application planning 3.1 Secondary electrical conditions Shielded signal cable with reference ground Motor Encoder Equipotential bonding conductor Protective connection (via metal design or green-yellow protective conductors) Figure 3-1 Grounding concept Requirements of the cable cross-section The following rules apply for external cable cross-sections: ●...

  • Page 37: Emc Compatibility

    However, if the system cannot operate without them, then the cable shields must be connected at both ends. Furthermore, the non-Siemens device must be connected to the control via an equipotential bonding cable. Cable definitions The following cables are permissible: ●...
  • Page 38 Application planning 3.1 Secondary electrical conditions ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal). ● The clearance (interference injection area) between the following lines must be kept to a minimum: –...

  • Page 39: Climatic And Mechanical Environmental Conditions

    Application planning 3.2 Climatic and mechanical environmental conditions Climatic and mechanical environmental conditions 3.2.1 Ambient conditions Observing the ambient conditions The controller is tested for compliance with the ambient conditions specified below. Fault-free operation is only ensured if: ● These ambient conditions are maintained when storing, transporting and operating the equipment.

  • Page 40: Operating Conditions

    Application planning 3.2 Climatic and mechanical environmental conditions 3.2.3 Operating Conditions Note Before commissioning components with display, remove the foil which is used to protect the components during transport. Climatic environmental conditions If the specified values cannot be maintained, then a heat exchanger or air conditioner must be provided.
  • Page 41 The user must consider interference radiation for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner.

  • Page 42: Recycling And Disposal

    Application planning 3.3 Recycling and disposal Recycling and disposal Products should be disposed of corresponding to the relevant national regulations. The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances. To recycle and dispose of your old device in an environmentally friendly way, please contact an appropriate disposal company.

  • Page 43: Installing

    Installing Installation notes The PPU modules and components may only be installed in housings, cabinets or in isolated electrical operating areas. Housings, cabinets, or isolated electrical operating areas may only be accessed by trained or authorized personnel. DANGER Risk of electric shock The entire system must be voltage-free when mounting or wiring the SINUMERIK 828D.

  • Page 44: Dimension Drawings

    Installing 4.1 Dimension drawings Dimension drawings PPU horizontal Figure 4-1 Horizontal PPU dimensions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 45 Installing 4.1 Dimension drawings PPU vertical Figure 4-2 Vertical PPU dimensions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 46 Installing 4.1 Dimension drawings PPU touch variant Dashed area: Clearance for cable and ventilation Figure 4-3 PPU touch variant dimensions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 47: Mounting Positions

    Installing 4.2 Mounting positions Mounting positions Permitted mounting positions The PPU is secured with special tensioning elements and tensioners in the operator panel housing. The tensioners are included in the scope of delivery. Note Installing the PPU The maximum permissible tightening torque for the tensioning screws is 0.5 Nm. Installation of the horizontal PPU version ①...
  • Page 48 Installing 4.2 Mounting positions Panel cutout of the horizontal PPU version ① Mounting frame ② Seal area ③ Pressure point for tensioners Figure 4-5 Horizontal PPU panel cutout PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 49 Installing 4.2 Mounting positions ① Mounting frame ② Tension jacks (10x) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 4-6 Horizontal PPU mounting PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 50 Installing 4.2 Mounting positions Installation of the vertical PPU versions ① Mounting frame Figure 4-7 Clearance for ventilation and cables in the vertical PPU and touch PPU PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 51 Installing 4.2 Mounting positions Panel cutout of the vertical PPU versions ① Mounting frame ② Pressure point for tensioners ③ Seal area Figure 4-8 Vertical PPU panel cutout PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 52 Installing 4.2 Mounting positions ① Mounting frame ② Tension jacks (10x) ③ Seal ④ Shield contact ⑤ Grounding screw M5 ⑥ Interfaces Figure 4-9 Installation of the vertical PPU version PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 53 Installing 4.2 Mounting positions Installing the PPU 290.3 Special clamping elements are used to fix the PPU in a housing with IP65 / IP66 degree of protection if the housing conforms to what is specified in the dimension sheet. When using the tension jacks, holes or threaded holes are not required.
  • Page 54 Installing 4.2 Mounting positions NOTICE Installing the PPU The following points must be carefully observed to correctly install the PPU: ● The maximum permissible tightening torque for the tensioning screws is 0.5 Nm. ● Inadmissible installation positions can result in malfunctions: Observe the permissible installation position that can deviate by up to 45º...
  • Page 55 Installing 4.2 Mounting positions 3. Make sure that the PPU sits firmly in the installation cutout and cannot fall out before you secure the PPU at the rear using the tension jacks. 4. Fix the PPU in the installation cutout from the rear using the tension jacks by tightening the setscrews: Detail view ①...
  • Page 56 Installing 4.2 Mounting positions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 57: Rules For Permitted Topologies

    Rules for permitted topologies Topology rules for S120 Combi Topology rules for DRIVE-CLiQ There are fixed DRIVE-CLiQ topology rules for the S120 Combi. These rules must be observed. If these rules are violated, then a corresponding alarm is displayed. Assigning the DRIVE-CLiQ interfaces Assignment of the DRIVE-CLiQ interfaces on the S120 Combi: DRIVE-CLiQ interface Connection to...
  • Page 58 Rules for permitted topologies 5.1 Topology rules for S120 Combi DRIVE-CLiQ interface Connection to X201 Remains empty X202 Motor encoder for feedrate 2nd expansion axis (via Sensor Module) Double Motor Module: X200 X101 of the PPU X201 Remains empty X202 Motor encoder for feedrate 1st expansion axis X203 Motor encoder for feedrate 2nd expansion axis...

  • Page 59: Topology Rules For S120 Booksize

    Rules for permitted topologies 5.2 Topology rules for S120 Booksize Topology rules for S120 Booksize Introduction The following rules apply for wiring components with DRIVE-CLiQ. A distinction is made between DRIVE-CLiQ rules which must always be observed, and recommended rules which, when observed, do not require any subsequent changes to the topology when expansions are made.
  • Page 60 Rules for permitted topologies 5.2 Topology rules for S120 Booksize ● Ring wiring is not permitted. ● Components must not be double-wired. Figure 5-1 Example: DRIVE-CLiQ line at the X100 terminal (without Safety Integrated) ● The following applies to the booksize format: –...
  • Page 61 Rules for permitted topologies 5.2 Topology rules for S120 Booksize ● The Active Line Module Booksize and the Motor Modules Booksize can be connected to one DRIVE-CLiQ line. ● Chassis Line Module and Motor Module are connected in series. ● To allow the following modules to be assigned automatically during the commissioning (device identification), they should be connected to a free DRIVE-CLiQ port on the associated Active Line Module / Motor Module: –...
  • Page 62 Rules for permitted topologies 5.2 Topology rules for S120 Booksize ● The motor encoder must be connected to the associated power unit. Component Connecting the motor encoder via DRIVE-CLiQ Single Motor Module booksize X202 Double Motor Module booksize ● Motor connection X1: Encoder at X202 ●...

  • Page 63: Topology Rules For Safety Integrated Functions

    Rules for permitted topologies 5.3 Topology rules for Safety Integrated functions Topology rules for Safety Integrated functions Number Port 1 at the PPU Port 2 at the PPU Port 3 at the PPU Example in the figure: of axes X100 X101 X102 SINAMICS S120 booksize...

  • Page 64: Topology Example Without Safety Integrated Functions

    Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology example without Safety Integrated functions Note These wiring examples are valid using the standard clock cycle setting and do not take into account any Safety Integrated functions. For further notes on Safety Integrated functions, see the SINAMICS S120 Safety Integrated Function Manual.
  • Page 65 Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology for the maximum configuration with SINAMICS S120 booksize and 8 axes Figure 5-5 DRIVE-CLiQ wiring with NX10.3 PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 66 Rules for permitted topologies 5.4 Topology example without Safety Integrated functions Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and 8 axes Figure 5-6 DRIVE-CLiQ wiring with NX10.3 PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 67: Topology Example With Safety Integrated Functions

    Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology example with Safety Integrated functions Note Additional notes on Safety Integrated functions are available under: SINAMICS S120 Safety Integrated Function Manual. Topology with SINAMICS S120 booksize and 6 plus 2 axes Figure 5-7 DRIVE-CLiQ wiring with Safety Integrated functions and NX10.3 PPU and components...
  • Page 68 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 booksize and 5 plus 3 axes Figure 5-8 DRIVE-CLiQ wiring with Safety Integrated functions and NX10.3 PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 69 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 booksize and 6 plus 4 axes Figure 5-9 DRIVE-CLiQ wiring with Safety Integrated functions and NX15.3 PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 70 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Note Please note the following conditions for the examples below: 1. Chassis Line Modules must be based on a DAC-ASIC 2. With Safety Integrated functions 3. Standard cycles: Tireg/Tnreg = 125 µs, LM = 250 µs, monitoring cycle = 12 ms, Tdp = 1.5 Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and 6 axes Figure 5-10 DRIVE-CLiQ wiring with Safety Integrated functions and without NX...
  • Page 71 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions Topology with SINAMICS S120 chassis and SINAMICS S120 booksize and 8 axes Figure 5-11 Example with Safety Integrated functions and with NX10.3 Note You can find an example with SINAMICS S120 Combi and Safety Integrated functions under System overview (Page 32) or in the SINAMICS S120 Combi Manual.
  • Page 72 Rules for permitted topologies 5.5 Topology example with Safety Integrated functions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 73: Interface Description

    Interface description Interface overview Requirement DANGER Risk of electric shock Before you mount the SINUMERIK 828D or cable it, the complete system must be in a no- voltage condition. Definition The abbreviations used in "Signal type" column in the tables showing the pin assignment have the following meaning: Bidirectional Grounding...
  • Page 74 Interface description 6.1 Interface overview Connection options The following overview shows the interfaces and their connection options: Terminal Module SINUMERIK 828D Article number TM54F PPU 240.3/PPU 241.3 Prefabricated cable PPU 260.3/PPU 261.3 PPU 280.3/PPU 281.3 SINAMICS S120 DRIVE-CLiQ cable X100 See MOTION-CONNECT (see catalog NC 61) DRIVE-CLiQ X101...

  • Page 75: Power Supply Connection

    Interface description 6.2 Power supply connection Power supply connection 6.2.1 Requirements for the power supply Pin assignment at X1 screw-type terminal block Signal name Signal type Meaning 24 VDC power supply Ground Protective ground Requirements of DC power supplies Interface X1 is intended exclusively for the connection of the external 24 V power supply, e.g. ●...

  • Page 76: Connecting The Power Supply

    Interface description 6.2 Power supply connection Table 6-1 Technical data of the DC power supply Rated voltage According to EN 61131-2 24 VDC Voltage range (mean value) 20.4 VDC to 28.8 VDC Voltage range (dynamic) 18.5 VDC to 30.2 VDC Voltage ripple peak-to-peak 5% (unfiltered 6-pulse rectifica‐...

  • Page 77: Ethernet

    Interface description 6.3 Ethernet Ethernet X130, X127 pin assignment Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Receive data - The interfaces are designed for operation in full-duplex mode; in other words, the ports can be used for the sending as well as for the receiving of data packets.
  • Page 78 Interface description 6.3 Ethernet Note The X127 interface does not support auto-crossing. If the Ethernet port of the connected PC or modem does not support auto-crossing, a crossed Ethernet cable must be used. PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 79: Plc I/O Interface Based On Profinet

    Interface description 6.4 PLC I/O Interface based on PROFINET PLC I/O Interface based on PROFINET PN1, PN2 pin assignment Signal name Signal type Meaning Transmit data + Transmit data - Receive data + N.C. Not assigned N.C. Not assigned Receive data - N.C.
  • Page 80 Interface description 6.4 PLC I/O Interface based on PROFINET LED displays on the front The three LEDs located behind the front flap (not for PPU290.3) at the front of the PPU have the following significance: Name Color Status Meaning Green Lights up NC Ready and PLC in run mode.
  • Page 81 Interface description 6.4 PLC I/O Interface based on PROFINET Name Color Status Meaning Sync Green The task system is not synchronized to the send cycle of PLC I/O interface. An internal substitute cycle of the same size as the send cycle will be generated.

  • Page 82: Digital Inputs/Outputs

    Interface description 6.5 Digital inputs/outputs Digital inputs/outputs X122 pin assignment Signal name Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 DI16 Digital input 16 DI17 DI17 Digital input 17 MEXT2 Ground for pins 1...6 P24EXT1 +24 V power supply DI/DO8...
  • Page 83 Interface description 6.5 Digital inputs/outputs Connecting the inputs and outputs: ● Recommended connection: Inputs and outputs connected to the same supply If both inputs and outputs are operated with the same 24 V supply. ● Not recommended connection: Inputs and outputs on different supplies NOTICE Exceeding the permissible input current If the inputs and outputs are supplied separately with power, the input current can exceed...
  • Page 84 Interface description 6.5 Digital inputs/outputs Signal name NC variable Meaning MEXT3 Ground for pins 9, 10, 12, 13 DOUT3 $A_OUT[3] Digital NC output 3 DOUT4 $A_OUT[4] Digital NC output 4 MEXT3 Ground for pins 9, 10, 12, 13 X252 pin assignment Signal name NC variable Meaning...
  • Page 85 Interface description 6.5 Digital inputs/outputs The following assignment applies to the terminals: ● Ten signals can each be assigned to X122 and X132: – Six digital inputs – Four bidirectional digital inputs/outputs The following twelve inputs and eight inputs/outputs are used for drive control: ●...
  • Page 86 Interface description 6.5 Digital inputs/outputs Procedure: 1. Strip off 6 mm of cable insulation and, if necessary, press on a ferrule. 2. Wire the digital inputs of the interface for connection of the sensors. 3. Wire the digital outputs of the interface for connection of the actuators. 4.

  • Page 87: Terminal Connection Diagram

    Interface description 6.5 Digital inputs/outputs 6.5.1 Terminal connection diagram The following figure shows the terminal connection diagram for the digital inputs/outputs of a PPU. Figure 6-1 Terminal connection diagram for digital inputs/outputs PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 88: Example: Connecting A Bero Inductive Proximity Switch

    Interface description 6.5 Digital inputs/outputs 6.5.2 Example: Connecting a BERO inductive proximity switch Supplementary conditions The following rules must be observed when connecting a proximity switch: ● In principle, proximity switches can be connected to any input. ● Because both the DI input terminals and the parameterizable DI/DO terminals are isolated, the ground of the supply must be connected to the associated M terminal.

  • Page 89: Technical Data

    Interface description 6.5 Digital inputs/outputs 6.5.3 Technical data Digital inputs Parameter Value Voltage -3 V to 30 V Typical power consumption 10 mA at 24 VDC Signal level (including ripple) High: 15 V to 30 V Low: -3 V to 5 V Signal propagation times L →...
  • Page 90 Interface description 6.5 Digital inputs/outputs Parameter Value Signal propagation times L → H: 50 μs H → L: 200 μs Galvanic isolation Yes: The reference potential is terminal 1M/1P24 (24 VDC) PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 91: Drive-Cliq

    Interface description 6.6 DRIVE-CLiQ DRIVE-CLiQ 6.6.1 DRIVE-CLiQ interface X100 - X102 pin assignment Signal name Signal type Meaning Transmit data + Transmit data - Receive data + Reserved Reserved Receive data - Reserved Reserved Reserved Reserved DRIVE-CLiQ interfaces are used to connect SINAMICS S120 components to the PPU. The following rules apply: ●...

  • Page 92: Sinamics Components

    Interface description 6.6 DRIVE-CLiQ Cable specification for X100 - X102 Feature Version Connector type RJ45 socket with 180° cable outlet Cable type MOTION-CONNECT Article number 6FX2002-1DC00-1□□0 Max. cable length 70 m Blanking cover for DRIVE-CLiQ interface: Tyco company, article number: 969556-5 Note Interfaces X100 to X102 The interfaces X100 to X102 of the PPU do not provide any 24 V supply voltage.
  • Page 93 Interface description 6.6 DRIVE-CLiQ Component Description SMC40 This Sensor Module is used to convert encoder signals from abso‐ lute encoders with EnDat 2.2 to DRIVE-CLiQ. DMC20 / DME20 DRIVE-CLiQ Hub Modules are used to implement the star-shaped distribution of a DRIVE-CLiQ line. TM54F The TM54F Terminal Module is a terminal expansion module for Safety Integrated functions.

  • Page 94: Handwheel

    Interface description 6.7 Handwheel Handwheel X143 pin assignment Signal name Meaning 5 VDC power supply Ground Handwheel pulses track A, channel 1 Handwheel pulses track A (negated), channel 1 Handwheel pulses track B, channel 1 Handwheel pulses track B (negated), channel 1 5 VDC power supply Ground Handwheel pulses track A, channel 2...
  • Page 95 Interface description 6.7 Handwheel The following diagrams indicate the different data transfer types: ● Differential signal transfer: Note Differential signal transfer is the preferred technique, as it is insensitive to electromagnetic disturbances. ● Asymmetrical signal transfer: PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 96 Interface description 6.7 Handwheel Cable specification Feature Version Connector type: 12-pin screw terminal Cable type: Twisted pair, shielded Article number 6FX8002-2BB01-1A□□ Max. cable length PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 97: Usb

    Interface description 6.8 USB The USB interfaces correspond to the norm and are, therefore, not described in detail here. ● The X125 USB interface (at the front behind a flap) can be used to connect a USB- FlashDrive for transferring user and commissioning data. ●...

  • Page 98: Rs 232 Serial Interface

    Interface description 6.9 RS 232 serial interface RS 232 serial interface X140 pin assignment Signal name Signal type Meaning Not connected Serial receive data Serial transmit data Data terminal ready Ground (reference potential) Ready for operation Switch-on transmit section Clear to send Reserved For connecting the MODEM MD720 GSM modem.

  • Page 99: Connectable Components

    Connectable components MCP 483 USB Description The MCP 483 USB machine control panel allows machine functions to be operated in a user- friendly way. It can be used with a SINUMERIK 828D control for machine-related operation of machine tools. The machine-specific keys have replaceable slide-in labels so that they can be adapted. The machine control panel is mounted from the rear with special tension jacks supplied with the panel.

  • Page 100: Operator Controls And Displays

    Connectable components 7.1 MCP 483 USB 7.1.1 Operator controls and displays Operator controls (front) ① Slot for the Emergency Stop button ② JOG and reference point keys ③ Display for the tool number ④ Slots for control devices (d = 16 mm, e.g. switch) Drill mounting holes to install control devices.

  • Page 101: Mounting

    Connectable components 7.1 MCP 483 USB Emergency Stop circuit EMERGENCY STOP Press the Emergency Stop button in the following situations: ● When persons are at risk. ● When there is a risk of the machine or workpiece being damaged. As a rule, when operating the Emergency Stop button, all drives are brought to a standstill with max.
  • Page 102 Connectable components 7.1 MCP 483 USB Figure 7-2 Mounting panel cutout Dimension drawing WARNING Danger to life from hazardous voltage It is possible to reach into installation holes for control devices (shown in gray in the drawing). Make sure that no live parts can be touched behind the holes within a clearance of at least 85 mm (hatched area in the drawing).

  • Page 103: Connecting

    Connectable components 7.1 MCP 483 USB 7.1.3 Connecting Connections (rear) ① Ground terminal ② USB connection for communication with the PPU, X10 NC ③ Slots for control devices (d = 16 mm) Figure 7-4 Connections at the rear USB 2.0 interface The machine control panel is connected to the PPU using a USB cable.
  • Page 104 Connectable components 7.1 MCP 483 USB Connections and switch settings of the override switch Connection designation: AA, BB Connector type: 7-pin COMBICON connector The switch positions for the feed override and the spindle override are assigned to the values in the input image of DB1000 in the following tables: Spindle override Value in the DB1000.DBB0.4...7 50 %...

  • Page 105: Parameterization

    Connectable components 7.1 MCP 483 USB 7.1.4 Parameterization Input image The specifications for assigning input and output bytes listed in the tables are defined as standard addresses in the PLC. Either one MCP USB or one MCP PN can be connected to the PPU, and therefore only DB1000 and DB1100 are described.
  • Page 106 Connectable components 7.1 MCP 483 USB DB1100 Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 DBB3 Travel com‐ mand in MCS/WCS DBB4 Freely assignable customer keys DBB5 Freely assignable customer keys DBB6 RESET DBB7 DBB8 7-segment display LED 1 DBB9 7-segment display LED 2 DBB10...
  • Page 107 Connectable components 7.1 MCP 483 USB Assignment of the keys to the ports: Port 0.0 Port 0.1 Port 0.2 Port 0.3 Port 0.4 S1 (MDI) S2 (TEACH IN) S3 (WCS MCS) S4 (AUTO) S5 (REPOS) S6 (VAR) S8 (Spindle stop) S9 (Spindle start) S19 (JOG) S20 (REF.

  • Page 108: Technical Data

    Connectable components 7.1 MCP 483 USB 6... 7... 7.1.5 Technical data MCP 483 USB Parameter Value Input voltage 5 V DC Power consumption, max. 2.5 W Vibratory load: 10 – 58 Hz: 0.35 mm/58 - 200 Hz: 1 g ● Operation (3M6 acc.

  • Page 109: Spare Parts And Accessories

    A4 blank films included in the accessory pack. The blank films contained in the accessory pack are already precut to the correct length. Siemens also provides a template file to print customized key labels. Copy the symbols from the symbol library to the required key position in the template.
  • Page 110 Connectable components 7.1 MCP 483 USB Inserting slide-in labels Labels for keys for milling machines and lathes are included in the accessories pack as slide- in labels. The slide-in labels are designated with E1 to E3 in the following figure. Figure 7-5 Example: Slide-in label for MCP 483 USB PPU and components...

  • Page 111: Mcp 310 Usb

    Connectable components 7.2 MCP 310 USB MCP 310 USB Description The MCP 310 USB machiine control panel allows machine functions to be operated in a very user-friendly way. They can be used with a SINUMERIK 828D control for machine-level operation of machine tools. The machine-specific keys have replaceable slide-in labels so that they can be adapted.

  • Page 112: Operator Controls And Displays

    Connectable components 7.2 MCP 310 USB 7.2.1 Operator controls and displays Operator controls (front) ① Slot for the Emergency Stop button ② Customer keys ③ Key for the coolant ④ Direction keys with rapid traverse override ⑤ Display for tool number ⑥...
  • Page 113 Connectable components 7.2 MCP 310 USB NOTICE Slots for control devices Do not break out the openings for mounting control devices (risk of damage), rather drill them to the required width. Printed slide-in labels are included in the accessory pack for labeling the keys for milling machines or turning machines.

  • Page 114: Mounting

    Connectable components 7.2 MCP 310 USB 7.2.2 Mounting Installation and mounting The recommended machine control panel mounting is shown in the following diagram: The machine control panel is mounted from the front in a rectangular cut-out and attached using tension jacks (0.5 Nm tightening torque). The tension jacks are included in the scope of delivery.
  • Page 115 Connectable components 7.2 MCP 310 USB Dimension drawing WARNING Danger to life from hazardous voltage It is possible to reach into installation holes for control devices (shown in gray in the drawing). Make sure that no live parts can be touched behind the holes within a clearance of at least 85 mm (hatched area in the drawing).

  • Page 116: Connecting

    Connectable components 7.2 MCP 310 USB 7.2.3 Connecting Connections (rear) ① Ground terminal ② USB connection for communication with the PPU, X10 NC ③ Slots for control devices (d = 16 mm) Figure 7-9 Connections at the rear USB 2.0 interface The machine control panel is connected to the PPU using a USB cable.
  • Page 117 Connectable components 7.2 MCP 310 USB Maximum cable length: 0.8 m Type B socket Signal name Signal type Meaning + 5 V Data- Data - Data+ Data + Ground Connections and switch settings of the override switch Connection designation: AA, BB Connector type: 7-pin COMBICON connector The switch positions for the feed override and the spindle override are assigned to the values in the input image of DB1000 in the following tables:...

  • Page 118: Parameterization

    Connectable components 7.2 MCP 310 USB Feed override Value in the DB1000.DBB3.0...4 60 % 0x0A 70 % 0x0B 80 % 0x08 90 % 0x19 100 % 0x1A 105 % 0x1E 110 % 0x1F 120 % 0x1C 7.2.4 Parameterization Input image The specifications for assigning input and output bytes listed in the tables are defined as standard addresses in the PLC.
  • Page 119 Connectable components 7.2 MCP 310 USB Output image DB1100 Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 DBB0 Operating mode TEACH IN AUTO DBB1 Feedrate Feedrate NC start NC stop Machine function start stop REPOS REF. Var. INC POINT DBB2 Single block Spindle...
  • Page 120 Connectable components 7.2 MCP 310 USB Key assignment Some of the keys are permanently pre-assigned, the remaining keys can be freely assigned. The labeling of the permanently assigned keys is shown in brackets in the table. Keys are designated with S1 to S39 in the following figure. ❑...

  • Page 121: Technical Data

    Connectable components 7.2 MCP 310 USB Assignment of the keys to the ports: Port 0.0 Port 0.1 Port 0.2 Port 0.3 Port 0.4 S1 (MDI) S2 (TEACH IN) S3 (WCS MCS) S4 (AUTO) S5 (REPOS) S6 (VAR) S7 (Coolant) S8 (Spindle stop) S9 (Spindle start) S19 (JOG) S20 (REF.

  • Page 122: Spare Parts And Accessories

    Connectable components 7.2 MCP 310 USB Parameter Value Shock load: 10 g, 6 ms, 6 shocks (acc. to EN 60721-3-3) ● Operation 10 g, 6 ms, 100 shocks (acc. to EN 60721-3-2) ● Transportation (in transportation packaging) Protection class acc. to EN 61800-5-1 III (DVC A, PELV) Degree of protection acc.
  • Page 123 A4 blank films included in the accessory pack. The blank films contained in the accessory pack are already precut to the correct length. Siemens also provides a template file to print customized key labels. Copy the symbols from the symbol library to the required key position in the template.
  • Page 124 Connectable components 7.2 MCP 310 USB Inserting slide-in labels Labels for keys for milling machines and lathes are included in the accessories pack as slide- in labels. The slide-in labels are designated with E1 to E3 in the following figure. Figure 7-10 Example: Slide-in label for MCP 483 USB PPU and components...

  • Page 125: Mcp Interface Pn

    Connectable components 7.3 MCP Interface PN MCP Interface PN Description In the SINUMERIK solution line control family, communication with the operator panels is via PROFINET (Industrial Ethernet). The MCP Interface PN module enables customer-specific machine control panels to be connected to a machine tool. Communication is handled via PROFINET RT or Industrial Ethernet.
  • Page 126 Connectable components 7.3 MCP Interface PN Display ① Type plate ② Terminal strips / connectors for operator controls ③ Diagnostics LED ④ PROFINET interface X2 (Industrial Ethernet 100 Mbit/s) ⑤ PROFINET interface X3 (Industrial Ethernet 100 Mbit/s) ⑥ Grounding screw M5 for potential equalization connection ⑦...

  • Page 127: Mounting

    Connectable components 7.3 MCP Interface PN Name Function Status Meaning H501 BUS_SYNC Not lit No PROFINET communication. PROFINET is synchronized (STOP state). Flashes (0.5 PROFINET is synchronized (RUN state). H502 BUS_FAULT PROFINET group fault. H505 Temperature alarm (red) Lit At least one temperature limit is being exceeded. 7.3.1 Mounting Installation...

  • Page 128: Connection

    Connectable components 7.3 MCP Interface PN 7.3.2 Connection Position of the interfaces Figure 7-13 MCP Interface PN interfaces Interface overview 24 VDC power supply PROFINET interface PROFINET interface Interface for rotary switch feed override Interface for rotary switch spindle override X40/X41 Digital inputs (24 V) X51 / X52 / X55...
  • Page 129 Connectable components 7.3 MCP Interface PN Rotary switch: Feed override X30 / spindle override X31 Connector designation: X30/X31 Connector type: 2 x 5-pin plug connector, acc. to EN 60603-13 with coding Table 7-3 Assignment of connector X30 / X31 Signal name Signal type Meaning N.C.
  • Page 130 Connectable components 7.3 MCP Interface PN Table 7-4 X40 pin assignments Signal name Type Meaning DI125.2 24 V input 0 DI125.3 24 V input 1 DI125.4 24 V input 2 Ground Table 7-5 X41 pin assignments Signal name Type Meaning DI125.5 24 V input 3 DI125.6...
  • Page 131 Connectable components 7.3 MCP Interface PN Figure 7-15 Block diagram X51, X52, X55 Connector designation: X51, X52, X55 Connector type: 4-pin plug connector Special feature: No galvanic isolation Max. cable length: 0.6 m Table 7-7 Assignment of connector X51 Signal name Type Meaning DI124.0...
  • Page 132 Connectable components 7.3 MCP Interface PN Table 7-9 Assignment of connector X55 Signal name Type Meaning DI124.6 Customer key 6 DI124.7 Customer key 7 DI125.0 Customer key 8 Ground Table 7-10 Technical data for X51, X52, X55 Parameter Value Voltage: Nominal: 0 V to 5 V Permissible: -3 V to 30 V Typical current consumption:...
  • Page 133 Connectable components 7.3 MCP Interface PN Connector designation: X53, X54, X56, X57, X58 Connector type: 4-pin plug connector Special feature: No galvanic isolation, short-circuit proof Max. cable length: 0.6 m Table 7-11 Assignment of connector X53 Signal name Type Meaning DO120.3 24 V output 3 (group 1) DO120.4...
  • Page 134 Connectable components 7.3 MCP Interface PN Table 7-15 Assignment of connector X58 Signal name Type Meaning DO121.4 24 V output 12 (group 2) DO121.5 24 V output 13 (group 2) DO121.6 24 V output 14 (group 2) Ground Table 7-16 Technical data for X53, X54 and X56 to X58 Parameter Value...
  • Page 135 Connectable components 7.3 MCP Interface PN Table 7-17 Assignment of connector X60 Signal name Type Meaning 5 V power supply Ground HW1_A Handwheel pulses track A HW1_XA Handwheel pulses track A (negated) N.C. Not assigned HW1_B Handwheel pulses track B HW1_XB Handwheel pulses track B (negated) N.C.
  • Page 136 Connectable components 7.3 MCP Interface PN All keys signal "high" in the idle state (= open). When actuated, the state changes to "low". Short-stroke keyboards and membrane keyboards can be connected. 5 V signals can also be applied to the inputs. The inputs are TTL-compatible, but not 24 V-tolerant. Figure 7-17 Schematic circuit diagram X111 Note...
  • Page 137 Connectable components 7.3 MCP Interface PN Table 7-19 Assignment of connector X111 Signal name Type Signal name Type Ground Ground DI112.0 DO112.0 DI112.1 DO112.1 DI112.2 DO112.2 DI112.3 DO112.3 DI112.4 DO112.4 DI112.5 DO112.5 DI112.6 DO112.6 DI112.7 DO112.7 DI113.0 DO113.0 DI113.1 DO113.1 DI113.2 DO113.2 DI113.3...
  • Page 138 Connectable components 7.3 MCP Interface PN Table 7-20 Assignment of connector X112 Signal name Type Signal name Type Ground Ground DI114.0 DO114.0 DI114.1 DO114.1 DI114.2 DO114.2 DI114.3 DO114.3 DI114.4 DO114.4 DI114.5 DO114.5 DI114.6 DO114.6 DI114.7 DO114.7 DI115.0 DO115.0 DI115.1 DO115.1 DI115.2 DO115.2 DI115.3...
  • Page 139 Connectable components 7.3 MCP Interface PN Table 7-21 Assignment of connector X113 Signal name Type Signal name Type Ground Ground DI116.0 DO116.0 DI116.1 DO116.1 DI116.2 DO116.2 DI116.3 DO116.3 DI116.4 DO116.4 DI116.5 DO116.5 DI116.6 DO116.6 DI116.7 DO116.7 DI117.0 DO117.0 DI117.1 DO117.1 DI117.2 DO117.2 DI117.3...
  • Page 140 Connectable components 7.3 MCP Interface PN Table 7-22 Assignment of connector X114 Signal name Type Signal name Type Ground Ground DI118.0 DO118.0 DI118.1 DO118.1 DI118.2 DO118.2 DI118.3 DO118.3 DI118.4 DO118.4 DI118.5 DO118.5 DI118.6 DO118.6 DI118.7 DO118.7 DI119.0 DO119.0 DI119.1 DO119.1 DI119.2 DO119.2 DI119.3...

  • Page 141: Parameter Assignment

    Connectable components 7.3 MCP Interface PN Switch S1, S2 Table 7-25 Setting of switch S1 as delivered Meaning PLC I/O Interface PROFINET address "0" The two switches S1-9 and S1-10 must remain set to "ON". The switches S1-1 to S1-8 define the PROFINET address. For a SINUMERIK 828D, the address "64" must always be assigned to the MCP.
  • Page 142 Connectable components 7.3 MCP Interface PN Standard input image Table 7-28 MCP Interface PN input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB112 X111.17 X111.15 X111.13 X111.11 X111.9 X111.7 X111.5 X111.3 EB113 X111.33 X111.31 X111.29 X111.27 X111.25 X111.23 X111.21 X111.19...
  • Page 143 Connectable components 7.3 MCP Interface PN Input image of the handwheels Table 7-30 Input image for handwheel data Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB m + 0 Handwheel 1 counter status (16-bit signed, low-order byte equals byte m + 0) EB m + 1 EB m + 2 Handwheel 2 counter status...

  • Page 144: Technical Data

    Connectable components 7.3 MCP Interface PN 7.3.4 Technical data MCP Interface PN Parameter Value Input voltage 24 V DC Power consumption, max. 2.4 W ● Board 2 x 0.9 W ● Handwheels 54 W (15 x 3.6 W) ● Lamps 4 W (80 x 0.05 W) ●...

  • Page 145: Mcp 483C Pn

    Connectable components 7.4 MCP 483C PN MCP 483C PN Description The MCP 483C PN machine control panel enables user-friendly operation of the machine functions. It can be used with a SINUMERIK 828D control for machine-related operation of machine tools. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using laser.

  • Page 146: Operator Controls And Display Elements

    Connectable components 7.4 MCP 483C PN 7.4.1 Operator controls and display elements Operator controls (front) ① Emergency-Stop button ② Installation locations for control devices (d = 16 mm) ③ Reset button ④ Program control ⑤ Operating modes, machine functions ⑥ User keys T1 to T15 ⑦...
  • Page 147 Connectable components 7.4 MCP 483C PN Emergency Stop circuit EMERGENCY STOP Press the Emergency Stop button in emergency situations: ● When persons are at risk. ● When there is a risk of the machine or workpiece being damaged. As a rule, when operating the Emergency-Stop button, all drives are brought to a standstill with max.
  • Page 148 Connectable components 7.4 MCP 483C PN Display elements (rear) ① Ground terminal ② Feed override X30 ③ Spindle override X31 ④ PLC I/O Interface X20/X21 connections ⑤ Slot for emergency stop ⑥ Installation locations for additional control devices (d = 16 mm) ⑦...

  • Page 149: Mounting

    Connectable components 7.4 MCP 483C PN LEDs for status display When the system is booting, all three LEDs are lit. Name Designation Color Description PowerOK Green Lit: Power supply OK PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...

  • Page 150: Connecting

    Connectable components 7.4 MCP 483C PN Tension jacks are also available as a spare part (see Section: "Spare parts and accessories (Page 160)"). Figure 7-20 Panel cutout of MCP 483C PN MCP 483C PN dimension drawing Figure 7-21 MCP 483C PN dimensions 7.4.3 Connecting Securing the cables...
  • Page 151 Connectable components 7.4 MCP 483C PN The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE-CLiQ signal cables; from a technical point of view, these are also suitable for use with PROFINET. NOTICE Damage to cables Make sure that all cables are routed so that they do not come into contact with chafing edges.
  • Page 152 Connectable components 7.4 MCP 483C PN Signal name Signal type Meaning N.C. Not assigned Receive - N.C. Not assigned N.C. Not assigned Rotary switch: Feed override X30 / spindle override X31 Connector designation: X30 / X31 Connector type: 2 x 5-pin plug connector, according to EN 60603-13 with coding Signal name Signal type Meaning...
  • Page 153 Connectable components 7.4 MCP 483C PN Connector type: 4-pin plug connector Table 7-32 Assignment of connector X51 Signal name Signal type Meaning KT-IN1 Customer key 1 KT-IN2 Customer key 2 KT-IN3 Customer key 3 Ground Table 7-33 Assignment of connector X52 Signal name Signal type Meaning...
  • Page 154 Connectable components 7.4 MCP 483C PN CAUTION Do not connect any relays, valves or other inductive loads. Connector designation: X53, X54 Connector type: 4-pin plug connector Table 7-35 Assignment of connector X53 Signal name Signal type Meaning KT-OUT1 Output 1 lamp KT- OUT2 Output 2 lamp KT- OUT3...
  • Page 155 Connectable components 7.4 MCP 483C PN Name Type Meaning HW1_XA Handwheel pulses track A (negated) N.C. Not assigned HW1_B Handwheel pulses track B HW1_XB Handwheel pulses track B (negated) N.C. Not assigned 5 V power supply N.C. Handwheel 2 pulses track A (negated) Ground N.C.

  • Page 156: Parameterization

    Connectable components 7.4 MCP 483C PN Further information on the addressing can be found in Section Addressing components (Page 239). 7.4.4 Parameterization The specifications for assigning input and output bytes listed in the tables are defined as standard addresses in the PLC. Information on settings in the machine data can be found in Section Activating components (Page 238).
  • Page 157 Connectable components 7.4 MCP 483C PN Input image of the handwheel Table 7-40 Input image for handwheel data Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB m + 0 Handwheel 1 counter status (16-bit signed, low-order byte equals byte m + 0) EB m + 1 EB m + 2 Handwheel 2 counter status...
  • Page 158 Connectable components 7.4 MCP 483C PN Default key assignment Figure 7-24 Default key assignment of MCP 483C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-25 Inputs and outputs of the MCP 483C PN keyboard PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 159: Technical Data

    Connectable components 7.4 MCP 483C PN 7.4.5 Technical data MCP 483C PN Parameter Value Input voltage 24 V DC Power consumption, max. ● Board 43.2 W (6 x 7.2 W) *) ● Illumination 2 x 0.9 W ● Handwheels 50 W ●...

  • Page 160: Spare Parts And Accessories

    Connectable components 7.4 MCP 483C PN *) If the outputs for the illuminated pushbuttons (X53/X54) are loaded with the max. permissible current of 0.3 A, this results in additional power consumption of 36 W. The total power consumption is then 50 See also Other values/standards: Application planning (Page 35) 7.4.6...
  • Page 161 Connectable components 7.4 MCP 483C PN Table 7-44 Accessories available for order Component Description Amount Article number Square key cap, can be 1 set of 90, ergo-gray and 20 each 6FC5248–0AF12–0AA0 laser-labeled of red / green / yellow / medium gray Square key cap, for in‐...

  • Page 162: Mcp 310C Pn

    Connectable components 7.5 MCP 310C PN MCP 310C PN Description The 310C PN machine control panel enables user-friendly operation of the machine functions. It can be used in the SINUMERIK 828D for machine-related operation of machine tools. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using laser.

  • Page 163: Operator Controls And Display Elements

    Connectable components 7.5 MCP 310C PN 7.5.1 Operator controls and display elements Operator controls ① Operating modes and machine functions ② 16 customer keys ③ Spindle control ④ Slot for EMERGENCY STOP button or override switch for the spindle control ⑤...
  • Page 164 Connectable components 7.5 MCP 310C PN Mounting slots for control devices WARNING Warning of damage ⑥ Do not chip out the openings for mounting control devices ; drill them to the required width. Key caps All keys of the MCP 310C PN come with changeable key caps. Refer to the following table for the additional replacement key caps provided for lathes in the accessories pack: Key cap Symbol number...
  • Page 165 Connectable components 7.5 MCP 310C PN ① Slot for Emergency-Stop button or spindle override ② Power supply interface X10 ③ X60 connection for handwheel, X61 reserved ④ Switch for setting the handwheel signal type ⑤ Switch S2 ⑥ LEDs ⑦ Ethernet cable strain relief ⑧...

  • Page 166: Mounting

    Connectable components 7.5 MCP 310C PN LEDs for status display Table 7-45 LEDs Name Designation Color Description PowerOK Green Lit: Power supply ok PNSync Green Lit: System software running, STOP state Flashes 0.5 Hz: System software running, RUN state PNFault Not lit: Module is operating without errors;...
  • Page 167 Connectable components 7.5 MCP 310C PN Tension jacks The machine control panel is attached using six tension jacks (tightening torque, 0.5 Nm). Figure 7-28 Panel cut-out for the machine control panel MCP 310C PN PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 168: Connecting

    Connectable components 7.5 MCP 310C PN Dimension drawing ① In the sealing area ② Mounting frame ③ Tension jack (6 parts) - tightening torque 0.5 Nm Figure 7-29 MCP 310C PN dimensions 7.5.3 Connecting Securing the cables Two equivalent connections (Fast Ethernet) are available for establishing the PLC I/O Interface communication network based on PROFINET.
  • Page 169 Connectable components 7.5 MCP 310C PN The Ethernet cables are not included in the scope of delivery. When connecting the machine control panel to the SINUMERIK 828D, please use the preassembled SINAMICS DRIVE-CLiQ signal cables; from a technical point of view, these are also suitable for use with PROFINET. NOTICE Damage to cables Make sure that all cables are routed so that they do not come into contact with chafing edges.
  • Page 170 Connectable components 7.5 MCP 310C PN Signal name Signal type Meaning N.C. Not assigned Receive - N.C. Not assigned N.C. Not assigned Rotary switch: Feed override X30 / spindle override X31 Connector designation: X30 / X31 Connector type: 2 x 5-pin plug connector, according to EN 60603-13 with coding Signal name Signal type Meaning...
  • Page 171 Connectable components 7.5 MCP 310C PN Connector type: 4-pin plug connector Table 7-46 Assignment of connector X51 Signal name Signal type Meaning KT-IN1 Customer key 1 KT-IN2 Customer key 2 KT-IN3 Customer key 3 Ground Table 7-47 Assignment of connector X52 Signal name Signal type Meaning...
  • Page 172 Connectable components 7.5 MCP 310C PN CAUTION Do not connect any relays, valves or other inductive loads. Connector designation: X53, X54 Connector type: 4-pin plug connector Table 7-49 Assignment of connector X53 Signal name Signal type Meaning KT-OUT1 Output 1 lamp KT- OUT2 Output 2 lamp KT- OUT3...
  • Page 173 Connectable components 7.5 MCP 310C PN Name Type Meaning HW1_XA Handwheel pulses track A (negated) N.C. Not assigned HW1_B Handwheel pulses track B HW1_XB Handwheel pulses track B (negated) N.C. Not assigned 5 V power supply N.C. Handwheel 2 pulses track A (negated) Ground N.C.

  • Page 174: Parameterization

    Connectable components 7.5 MCP 310C PN Further information on the addressing can be found in Section Addressing components (Page 239). 7.5.4 Parameterization The specifications for assigning input and output bytes listed in the tables are defined as standard addresses in the PLC. Information on settings in the machine data can be found in Section Activating components (Page 238).
  • Page 175 Connectable components 7.5 MCP 310C PN Input image of the handwheel Table 7-54 Input image for handwheel data Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 EB m + 0 Handwheel 1 counter status (16-bit signed, low-order byte equals byte m + 0) EB m + 1 EB m + 2 Handwheel 2 counter status...
  • Page 176 Connectable components 7.5 MCP 310C PN Default key assignment Figure 7-32 Default key assignment of MCP 310C PN Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 7-33 Inputs and outputs of the MCP 310C PN keyboard PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 177: Technical Data

    Connectable components 7.5 MCP 310C PN 7.5.5 Technical data MCP 310C PN Parameter Value Input voltage 24 V DC Power consumption, max. ● Board 43.2 W (6 x 7.2 W) *) ● Illumination 2 x 0.9 W ● Handwheels 50 W ●...

  • Page 178: Spare Parts And Accessories

    Connectable components 7.5 MCP 310C PN *) If the outputs for the illuminated pushbuttons (X53/X54) are loaded with the max. permissible current of 0.3 A, this results in additional power consumption of 36 W. The total power consumption is then 50 See also Other values/standards: Chapter "Application planning (Page 35)"...

  • Page 179: Electronic Handwheel

    Connectable components 7.6 Electronic handwheel Electronic handwheel Description The portable electronic handwheel is intended for use directly at the machine. A magnetic bracket and spiral connection cable can be found on its enclosure. The magnetic bracket (retaining magnet) enables the handwheel to be attached to metallic surfaces. The portable electronic handwheel is an incremental encoder that generates signals according to how the manually operated wheel is rotated.

  • Page 180: Mounting

    Connectable components 7.6 Electronic handwheel 7.6.1 Mounting Dimensions of the electronic handheld handwheel Figure 7-35 Front view and side view Additional options Optionally, the handheld electronic handwheel can be stored in a screw-on holder. The holder is mounted using three M4 screws (included in the scope of delivery). See also: Mini handheld unit, Chapter "Mounting (Page 186)"...

  • Page 181: Connection

    Connectable components 7.6 Electronic handwheel 7.6.2 Connection Electrical connection diagram The portable handwheel is connected via a flange socket using the spiral connection cable. You will find article numbers for the recommended flange socket in Section Spare parts and accessories (Page 183). Note If a connected handwheel triggers pulses from its neutral position or in the event of a slight touch, connect it opposite to its labeling.

  • Page 182: Technical Specifications

    Connectable components 7.6 Electronic handwheel Figure 7-36 Pulse diagram 7.6.3 Technical specifications Handheld electronic handwheel Parameter Value Operating voltage 5 VDC ± 5% Current consumption Max. 80 mA Output frequency Max. 2 kHz Number of pulses per revolution Max. 100 Phase shift angle between signal A and signal B 90°...

  • Page 183: Spare Parts And Accessories

    Connectable components 7.6 Electronic handwheel Parameter Value Relative humidity: 5 ... 95% ● Storage 5 ... 95% ● Transport 5 ... 95% ● Operation Ambient temperature: -25 ... 55° C ● Storage -40 ... 70° C ● Transport 0 ... 55° C ●...

  • Page 184: Mini Handheld Unit

    Connectable components 7.7 Mini handheld unit Mini handheld unit Description The mini handheld unit (Mini HHU) is a small easy-to-handle unit for setting up and operating simple machines in the JobShop area or similar applications. Special attention has been paid in the design to ergonomics and logical layout of the operator controls.

  • Page 185: Operator Controls

    Connectable components 7.7 Mini handheld unit 7.7.1 Operator controls Operator controls of the mini handheld unit Features of the operator controls: ● Emergency Stop button The EMERGENCY STOP button must be pressed in the following emergency situations: – When a person is at risk. –...

  • Page 186: Mounting

    Connectable components 7.7 Mini handheld unit 7.7.2 Mounting Dimensions of the mini handheld unit Figure 7-38 Dimension drawing of the mini HHU PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 187 Connectable components 7.7 Mini handheld unit Installing the connection kit Procedure: 1. Transfer the hole pattern to the wall of the controller housing. Figure 7-39 Hole pattern for mounting 2. Insert the connection wires through the large drill hole into the controller housing. 3.
  • Page 188 Connectable components 7.7 Mini handheld unit Additional options For the mini HHU, the following accessories can optionally be used: ● Angled socket An angled socket is available as an option, which permits the cable outlet direction to be rotated through 90°. Note The angled socket can only be used in conjunction with the non-assembled connection kit.
  • Page 189 Connectable components 7.7 Mini handheld unit ● Adapter plate To install the metal flange socket in the location for plastic flange sockets, an adapter plate is available. Figure 7-41 Dimension drawing of the adapter plate ● Holder The mini HHU can be stored in a screw-on holder; this enables safe storage even on non- magnetic surfaces.

  • Page 190: Connecting

    Connectable components 7.7 Mini handheld unit 7.7.3 Connecting Connection diagram overview A connection kit that must be ordered separately is required for connection of the mini HHU. This connection kit contains a metal flange socket made for installation in the control housing on the machine and a terminating connector for overriding the Emergency Stop circuit when the mini HHU is not connected.
  • Page 191 Connectable components 7.7 Mini handheld unit Circuit diagram 4x2x0.56mm² 5x2x0.25mm² 5x2x0.25mm² Blue brbl Brown blue Brown gebr Yellow brown Yellow grbr Gray brown Green grrs Gray pink Gray rsbr Pink brown Pink rtbl Red blue wsbl White blue Black wsge White yellow Violet wsgr...

  • Page 192: Parameterization

    Parameterization Note The mini HHU can only be operated with a Siemens machine control panel of the PN type. If a mini HHU is connected, the functional assignment listed in the table below is valid for customer keys KT1 to KT9. When the mini HHU is connected, the customer keys (inputs) are not available for other applications.

  • Page 193: Technical Data

    Connectable components 7.7 Mini handheld unit On the MCP Interface PN module, the customer keys are assigned to input bytes EB124 and EB125: Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Axis selector switch EB124 X55.2 X55.1 X52.3 X52.2 X52.1 X51.3 X51.2...
  • Page 194 Connectable components 7.7 Mini handheld unit Parameter Value Axis selector switch 24 V DC: 0.2 W Gray code Degree of protection without shaft input ac‐ IP65 cording to EN 60529 Reliability, Emergency Stop button and ena‐ = 100 000 bling buttons Relative humidity: Condensation not permissible 5 ...

  • Page 195: Spare Parts And Accessories

    Connectable components 7.7 Mini handheld unit Element Specification Jog key: negative traversing direction Function keys F1, F2, F3 NO contact max. 0.1 A ● Switching current max. 1 W ● Contact rating 7.7.6 Spare parts and accessories List of the spare parts The following spare parts are available: Item name Article...
  • Page 196 Connectable components 7.7 Mini handheld unit Accessories The following components are available as accessories for the mini handheld unit: Component Description Article number Connection kit Assembled, metal version, with terminat‐ 6FX2006-1BG20 ing connector Connection kit Assembled, metal version, without dum‐ 6FX2006-1BG25 my plug Connection kit...

  • Page 197: Pp 72/48D Pn And Pp 72/48D 2/2A Pn

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN PP 72/48D PN and PP 72/48D 2/2A PN 7.8.1 Description Features The PP 72/48D PN and PP 72/48D 2/2A PN I/O modules are simple modules (without a separate housing) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO.
  • Page 198 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Display ① Grounding screw DIP switch for setting the IP address H1 ... H6 LEDs for status display Screw-type terminal block to connect the power supply Port 1 and port 2 to connect the PROFINET-based PLC PLC I/O interface X111, X222, Flat ribbon cable connector for the digital inputs/outputs X333...
  • Page 199 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN ① Grounding screw ② Shield connection DIP switch for setting the IP address H1 ... H6 LEDs for status display Screw-type terminal block to connect the power supply Port 1 and port 2 to connect the PROFINET-based PLC PLC I/O interface Connector for the analog inputs/outputs X111, X222, Flat ribbon cable connector for the digital inputs/outputs...
  • Page 200 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Example: Type plate The type plate and the MAC address label are on the rear of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. Figure 7-48 PP 72/48D 2/2A PN type plate LEDs for status display...

  • Page 201: Assembling

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Name Designation Color Description DIAG2 Green Reserved OVTemp Overtemperature display Note When the system is booting, LEDs H1, H2 and H3 are lit. 7.8.2 Assembling Mounting The I/O module is screwed with a mounting plate to the control cabinet wall in the control cabinet.
  • Page 202 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN PP 72/48D PN dimension drawing Figure 7-49 PP 72/48D PN dimensions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 203 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN PP 72/48D 2/2A PN dimension drawing Figure 7-50 PP 72/48D 2/2A PN dimensions PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 204: Connecting

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN 7.8.3 Connecting Connection options SINUMERIK Article number I/O module Prefabricated cable PP 72/48D PN PP 72/48D 2/2A PN Power supply 24 VDC SINUMERIK 828D/828D BASIC 6SL3060-4A..0-0AA0 SINUMERIK 840D sl (in fixed lengths) PROFINET 6FX2002-1DC00-1..0...

  • Page 205: X1 Power Supply

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN 7.8.3.1 X1 power supply Requirements of the DC power supply DANGER Risk of lightning strike In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge).
  • Page 206 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Maximum current consumption: 3 x 4 A if all outputs are used simultaneously. NOTICE Protection against short-circuit It is the user's responsibility to ensure that the max. current consumption per DOCOMx pin (X111, X222, X333: Pins 47, 48, 49, 50) does not exceed 1 A.

  • Page 207: X2 Profinet

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Cable specification: Features Version Connection option Up to 2.5 mm Current carrying capacity Max. 10 A Max. cable length 10 m 7.8.3.2 X2 PROFINET Requirement The I/O module has certified PROFINET interfaces, however their functionality cannot be fully utilized within the scope of the SINUMERIK 828D control system.

  • Page 208: X111, X222, X333 Digital Inputs/Outputs

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN LED status displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED. This allows the following information on the respective PROFINET port to be displayed: Name Color Status...
  • Page 209 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN X111 pin assignment Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0 DI 1.1 DI 1.2 DI 1.3 DI 1.4...
  • Page 210 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Signal name Type Signal name Type DI 5.2 DI 5.3 DI 5.4 DI 5.5 DI 5.6 DI 5.7 Not assigned Not assigned Not assigned Not assigned DO 2.0 DO 2.1 DO 2.2 DO 2.3 DO 2.4...
  • Page 211 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Signal name Type Signal name Type DO 5.4 DO 5.5 DO 5.6 DO 5.7 DOCOM3 DOCOM3 DOCOM3 DOCOM3 VI: Voltage input/VO: Voltage Output I: Signal input/O: Signal output/GND: Reference potential (ground) Pin assignment of the digital inputs The following figure shows an example of the pin assignment for the digital inputs on connector X111.
  • Page 212 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN ● It is not possible to connect a 2-wire BERO. ● Power supply for digital inputs (X111, X222, X333: Pin 2): The internal power supply (P24OUT) is taken from the general power supply of module X1, pin 2 (P24).

  • Page 213: X3 Analog Inputs/Outputs

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN NOTICE Protection against short-circuit A max. current of I = 0.25 A at X111, X222, X333 where the simultaneity factor is 100%: Pin 2 must not be exceeded. Electrical specification Digital outputs Min.
  • Page 214 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Signal name Signal type Meaning AO3+ Channel 3 current and voltage output + AO3- Channel 3 current and voltage output - AO4+ Channel 4 current and voltage output + AO4- Channel 4 current and voltage output - AI: Analog input - AO: Analog output...
  • Page 215 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Analog inputs The module has two analog inputs. These can optionally be assigned parameters as voltage, current or Pt100 input. ● "Voltage input" operating mode: Parameter Value Input range (rated value) - 10 V to + 10 V Permitted overrange - 11.75 V to + 11.75 V...
  • Page 216 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN as the voltage drop. It is imperative to wire the connected constant current cables directly to the resistor. Measurements with 4-wire connections compensate for line resistances and return a considerably higher degree of measuring accuracy in comparison with 2-wire connections.
  • Page 217 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Analog outputs The module has two analog outputs. These can optionally be assigned parameters as voltage or current output. ● "Voltage output" operating mode: Parameter Value Output range (rated value) - 10 V to + 10 V Permitted overrange - 10.5 V to + 10.5 V...
  • Page 218 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Analog inputs - measured values "Voltage measurement" operating mode: 16-bit value (hex.) 16-bit value (dec.) Factor Voltage value [V] Overflow Deactivation Overrange Up to 11.75 V 0x19B5 6581 10 V 0x0CDA 3291 0x066D...

  • Page 219: Assigning Parameters

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN In the case of operation without a Pt100 element, a slightly negative voltage may be applied, which results in an error status for the module. Observe the "PNFault" LED and the status byte 1.
  • Page 220 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN X222.P3 ... X222.P10 are rapid inputs Terminal Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Pin10 Pin9 Pin8 Pin7 Pin6 Pin5 Pin4 Pin3 DI 0.7 DI 0.6 DI 0.5 DI 0.4 DI 0.3 DI 0.2...

  • Page 221: Assigning Parameters To The Analog Inputs/Outputs

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN 7.8.4.2 Assigning parameters to the analog inputs/outputs Operating mode of the analog outputs Parameters are assigned to the operating mode via the m+0 byte (Analog Control Byte 0) of the output image of the analog outputs: Byte Bit7...
  • Page 222 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Assigning parameters to the analog outputs The analog outputs (AO) can be operated in the following operating modes: Operating mode 3rd channel Bit 5 Bit 4 No operating mode Voltage output Current output Impermissible operating mode...

  • Page 223: Examples Of Assigning Parameters To The Analog Inputs/Outputs

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN 7.8.4.3 Examples of assigning parameters to the analog inputs/outputs Measured values and responses The following examples for assigning parameters to analog inputs/outputs are provided for the I/O module with device number "7". Example for operating mode voltage measurement Address Voltage ±10 V...

  • Page 224: Diagnostics Via Input Image

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Address Current 20 mA 0 mA 5 mA 20 mA 22 mA PNFault LED Troubleshooting Deactivating/ activating Example for operating mode temperature measurement Address Pt100 Incorrect operating mode Resistor is not connected Operating mode QB72 16#AA...
  • Page 225 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Signal name Message T_Alarm_1 Critical temperature exceeded Diag_2 Overload DO byte 5/4 Diag_1 Overload DO byte 3/2 Diag_0 Overload DO byte 1/0 Messages in byte 1 ("alive and well" counter) Note The "alive and well"...

  • Page 226: Technical Data

    Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Value of Cause Effect Remedy byte 1 Overload at the outputs The "PNFault" LED is activa‐ Check the loads at the ana‐ ted. log output. The outputs are switched off. The module must be restar‐...
  • Page 227 Connectable components 7.8 PP 72/48D PN and PP 72/48D 2/2A PN Parameter Value Ambient temperature: -40 ... 70° C ● Storage -40 ... 70° C ● Transport 0 ... 55° C ● Operation Dimensions: 300 mm ● Width 150 mm ●...

  • Page 228: Nx10.3 / Nx15.3

    Connectable components 7.9 NX10.3 / NX15.3 NX10.3 / NX15.3 7.9.1 Description Properties Using the NX10.3 and NX15.3 modules, you can expand the performance of an axis group of a SINUMERIK 828D CNC automation system. Each NX10.3 can control up to 3 additional axes and each NX15.3 can control up to 6 additional axes.
  • Page 229 Connectable components 7.9 NX10.3 / NX15.3 Display The NX module has the following interfaces: ● 4 DRIVE-CLiQ (X100 – X103) ● 6 digital inputs and 4 digital inputs/outputs (X122) ● Power supply (X124) Figure 7-56 Display of the NX module (without cover) PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 230 Connectable components 7.9 NX10.3 / NX15.3 LEDs for status display The following status displays on the NX modules provide information about its state: LEDs Color Status Description Electronic power supply outside permissible tolerance range Green Continuous light The NX10.3 / NX15.3 is ready. Flashing 2 Hz Writing to CompactFlash card Continuous light...

  • Page 231: Mounting

    Connectable components 7.9 NX10.3 / NX15.3 7.9.2 Mounting Designs The NX10.3 / NX15.3 is integrated into the SINAMICS drive line-up. For the preferred installation sequence, the NX module should be mounted at the side of the Line Module. NOTICE Protection against overheating The 80 mm ventilation spaces above and below the components must be observed.
  • Page 232 Connectable components 7.9 NX10.3 / NX15.3 Mounting aids Figure 7-57 Mounting aids for the NX10.3 / NX15.3 Mounting an NX10.3 / NX15.3 onto an Active Line Module Procedure: 1. Remove the spacers from the NX. 2. Position the NX on the left-hand side of the Line Module. The mounting fixtures fit exactly in the five cutouts on the NX.

  • Page 233: Connecting

    Connectable components 7.9 NX10.3 / NX15.3 Dimension drawing Figure 7-58 Dimensions NX10.3 / NX15.3 7.9.3 Connecting X124 power supply pin assignment Connector designation: X124 Connector type: Screw terminal 2 Max. connectable cross-section: 2.5 mm Signal name Meaning (Voltage input) Electronics power supply (Voltage input) Electronics power supply PPU and components...
  • Page 234 Connectable components 7.9 NX10.3 / NX15.3 Signal name Meaning (Voltage output) Ground (Voltage output) Ground Note The two terminals "+" and "M" are jumpered in the connector and not in the device. This ensures that the supply voltage is looped through. Parameter Value Voltage...
  • Page 235 Connectable components 7.9 NX10.3 / NX15.3 Note Terminal M1 must be connected for the digital inputs (DI) 0 to 3 and 16/17 to function. This can be done as follows: ● Connect the ground reference of the digital inputs. ● Jumper to terminal M: This removes the electrical isolation for these digital inputs. Parameter Value Current consumption...
  • Page 236 Connectable components 7.9 NX10.3 / NX15.3 Connection example The digital inputs/outputs are connected appropriately during commissioning. Rapid inputs must be shielded. Jumper open, electrical isolation for digital inputs (DI) Can be parameterized as either input or output Figure 7-59 Connection example for the NX10.3 / NX15.3 See also For the pin assignment of the DRIVE-CLiQ interfaces X100 - X103, please refer to Section "DRIVE-CLiQ (Page 91)".

  • Page 237: Technical Data

    Connectable components 7.9 NX10.3 / NX15.3 7.9.4 Technical Data Technical data of the NX10.3 / NX15.3 Parameter Value Input voltage 24 V DC Permissible range 20.4 V - 28.8 V DC Current 0.8 A (without DRIVE-CLiQ and digital outputs) Inrush current 1.6 A PE/ground connection At the housing with screw M5/3 Nm...

  • Page 238: Activating And Addressing Components

    Connectable components 7.10 Activating and addressing components 7.10 Activating and addressing components 7.10.1 Activating components Machine data for the PLC I/O The following components are assigned fixed addresses for the input and output image of the PLC: I/O modules, machine control panel, SENTRON PAC and PN/PN coupler. To deactivate the update of the input and output images of the PLC, set the following machine data: Machine data...

  • Page 239: Addressing Components

    Connectable components 7.10 Activating and addressing components Logical input address Data transfer to the PLC deactivated 12986[2] 3rd PP module inactive 12986[3] 4th PP module inactive 12986[4] 5th PP module inactive 12986[5] PN/PN coupler inactive 12986[6] Machine control panel of the PN type active 12986[8] SENTRON PAC4200 12986[9]...
  • Page 240 Connectable components 7.10 Activating and addressing components PN component Device name IP address Input addresses Output addresses 3rd PP module digital pp72x48pn7 18 … 26 12 … 17 4th PP module digital pp72x48pn6 27… 35 18 … 23 5th PP module digital pp72x48pn5 36 …...

  • Page 241: Technical Data

    Technical data Parameter Value Input voltage 24 VDC + 20% / - 15% Power consumption, max. 60 W Power loss 28 W Cooling Open-circuit ventilation Degree of protection acc. to EN 60529 IP65 (with closed front cover) IP20 (rear) Protection class acc. to EN 61800-5-1 III (DVC A, PELV) Pollution degree acc.
  • Page 242 Technical data PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 243: Spare Parts And Accessories

    Spare parts and accessories Ordering data Ordering data SINUMERIK 828D is generally marketed in sales packages with drives, motors and accessories. For orders, please contact your local Siemens sales representative. Designation Article number Panel Processing Unit without system software 6FC5370-3AA30-0AA1 ●...
  • Page 244 Spare parts and accessories 9.1 Ordering data Designation Article number Interface module MCP Interface PN 6FC5303-0AF03-0AA0 Handheld electronic handwheel 6FC9320-5DE02 Mini handheld unit: 6FX2007-1AD03 ● With spiral connection cable 6FX2007-1AD13 ● With straight cable I/O modules: ● PP 72/48D PN (only digital I/O) 6FC5311-0AA00-0AA0 6FC5311-0AA00-1AA0 ●...
  • Page 245 Spare parts and accessories 9.1 Ordering data Designation Article number Stabilized power supply PSU300S 10 A 6EP1434-2BA10 24 VDC, 3-phase Stabilized power supply PSU300S 20 A 6EP1436-2BA10 24 VDC, 3-phase PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 246: Sitop Power Supply

    Stabilized power supply PSU300S 10 A 6EP1434-2BA10 24 VDC, 3-phase Stabilized power supply PSU300S 20 A 6EP1436-2BA10 24 VDC, 3-phase Further information You can find additional information on the Internet at SITOP power supply (http:// support.automation.siemens.com/WW/view/de/10807212) PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 247: Sentron Pac3200 And Pac4200

    Spare parts and accessories 9.3 SENTRON PAC3200 and PAC4200 SENTRON PAC3200 and PAC4200 Description Figure 9-2 SENTRON PAC3200 The SENTRON PAC measuring devices ensure precise, reproducible and reliable measurement of energy values for infeed, outgoing feeders or individual loads. They not only supply comprehensive information about your electrical installation and power distribution system, but also provide important measured values to help you assess the status of your system and the power quality.
  • Page 248 Further information You can find further information about SENTRON PAC in the context of SINUMERIK in the Ctrl-Energy System Manual as well as on the Internet at: ● SENTRON PAC3200 (http://support.automation.siemens.com/WW/view/de/25240652) ● SENTRON PAC4200 (http://support.automation.siemens.com/WW/view/de/31675630) PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 249: Pn/Pn Coupler

    Spare parts and accessories 9.4 PN/PN coupler PN/PN coupler 9.4.1 Principle of operation Application The PN/PN coupler links two Ethernet subnets with one another and exchanges data. The maximum size of the data that can be transferred is 16-byte input data and 16-byte output data. As a device, the PN/PN coupler has two PROFINET interfaces, each of which is linked to a subnet.

  • Page 250: Configuration

    9.4.2 Configuration Configuring PROFINET components To configure and analyze PROFINET components, Siemens Industry Online Support provides the following tools free-of-charge: ● Primary Setup Tool (PST) on the Internet at the following address: (http:// support.automation.siemens.com/WW/view/en/67460624) Using the Primary Setup Tool (PST), you can configure PROFINET components, e.g. you can allocate the PN/PN coupler a device name.
  • Page 251 Spare parts and accessories 9.4 PN/PN coupler 4. In the "Search Network" dialog box, select the coupler and press "OK". 5. Enter the IP address in the "Edit Ethernet Node" dialog. 6. Enter "PN-PN Coupler20" as a device name: This designation is mandatory so that the device will be detected.

  • Page 252: Modem Md720

    Spare parts and accessories 9.5 MODEM MD720 MODEM MD720 Description The SINUMERIK 828D can be optionally equipped with the MD720 GPRS/GSM modem. This optional hardware module makes it possible to exchange SMS messages with a cell phone on the basis of the GSM standard. In addition to error messages, it is also possible to transmit operating states such as the machining status, tool wear limits or measuring process results.
  • Page 253 Spare parts and accessories 9.5 MODEM MD720 Interfaces Figure 9-4 InterfacesMODEM MD720 The following diagram shows the standard way in which the modem is connected to a PPU. Figure 9-5 Connection of MODEM MD720 to the PPU PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 254 Spare parts and accessories 9.5 MODEM MD720 Further information You can find further information on the MODEM MD720 on the Internet at: ● MODEM MD720 (https://support.industry.siemens.com/cs/mdm/102401328? c=70936043019&pnid=15923&lc=en-WW) ● Antenna ANT794-4MR (http://support.automation.siemens.com/WW/view/en/22726648) PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 255: Terminal Strip Converter

    Spare parts and accessories 9.6 Terminal strip converter Terminal strip converter Terminal strip converter Article number: 6EP5406-5AA00 1: 1 interconnection Technical data Parameter Values Rated voltage V 24 V AC 60 V DC Max. current carrying capacity per branch Number of poles Pollution degree in acc.
  • Page 256 Spare parts and accessories 9.6 Terminal strip converter PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 257: Appendix

    Appendix Abbreviations Active Line Module ASIC Application Specific Integrated Circuit American Wire Gauge BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted pair network cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. The CE marking (Conformité...
  • Page 258 Appendix A.1 Abbreviations Random Access Memory: Program memory which can be read and written into Safety Integrated Smart Line Module Cabinet-mounted sensor modules Sensor Module External Steps per revolution: Pulses per revolution SRAM Static Random Access Memory: Static memory (battery-backed) NV SRAM Non-Volatile Static Random Access Memory: Non-volatile memory Universal Serial Bus: Bus system for connecting additional devices to a computer...

  • Page 259: Documentation Overview Sinumerik 828D

    Appendix A.2 Documentation overview SINUMERIK 828D Documentation overview SINUMERIK 828D PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...
  • Page 260 Appendix A.2 Documentation overview SINUMERIK 828D PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

  • Page 261: Index

    Index DRIVE-CLiQ wiring Safety Integrated functions, 67, 68, 70, 71 with NX10.3, 65, 66, 67, 68, 71 without NX, 64, 70 Air-conditioning Operation, 40 Storage and transport, 39 Ambient conditions, 39 Axis expansion, 228, 231 Emergency Stop circuit MCP 310C PN, 163 MCP 483C PN, 147 MCP USB, 101, 113 Equipotential bonding, 37...
  • Page 262 Index Parameter assignment AI/AO I/O module, 221 DI/DO I/O module, 219 MCP 310 USB, 118 LED displays MCP 483 USB, 105 Ethernet, 77 MCP Interface PN, 142 Front side of the PPU, 80 Pin assignment I/O module, 200 Digital inputs/outputs, 82, 83 MCP Interface PN, 126 DRIVE-CLiQ, 91 PROFINET, 80, 208...
  • Page 263 Index System configuration MCP Interface PN, 125 Technical data MCP 310 USB, 121 MCP 310C PN, 177 MCP 483 USB, 108 MCP 483C PN, 159 MCP Interface PN, 144 Mini HHU, 193 NX10.3 / NX15.3, 237 Terminal strip converter, 255 Technical specifications PP 72/48D 2/2A PN, 226 PP 72/48D PN, 226...
  • Page 264 Index PPU and components Manual, 10/2015, 6FC5397-2DP40-5BA3...

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