Page 1
Translation of the origninal manual Compensation unit AGE-XY 50 - 80 Assembly and operating manual Superior Clamping and Gripping...
Page 2
Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particu- lar competitive companies, without our prior permission.
Information about avoiding material damage. Applicable documents • General terms of business • Catalog data sheet of the purchased product • Assembly and Operating manuals of the accessories The documents listed here, can be downloaded on our homepage www.schunk.com 01.04|AGE-XY 50 - 80|en...
Basic safety notes Basic safety notes Intended use The product was designed to compensate a pocess-related dis- placement in XY plane. A mechanical center locking using a posi- tive piston is included as a standard in the product. A position storage via a pneumatic cylinder is optional available.
2.4.3 Constructional changes, attachments, or modifications Additional drill holes, threads, or attachments that are not offered as accessories by SCHUNK may be attached only with permission of SCHUNK. Personnel qualification The assembly, initial commissioning, maintenance, and repair of the product may be performed only by trained specialist person- nel.
Basic safety notes Notes on particular risks Generally valid: • Remove the energy supplies before installation, modification, maintenance, or adjustment work. • Make sure that no residual energy remains in the system. • Do not move parts by hand when the energy supply is connect- •...
Overview of the compatible sensors Designation Type Magnetic switch • Exact type designation of the compatible sensors see ☞ catalog. • If you require further information on sensor operation, contact your SCHUNK contact person or download information from our homepage. 01.04|AGE-XY 50 - 80|en...
Technical data Technical data Size Locking force at 6 bar [N] Compensation stroke [mm] ± 2.5 ± 3 ± 4 Max. distance of displacement force in Z [mm] Min. pressure [bar] Max. pressure [bar] Min. ambient temperature [°C] max. ambient temperature [°C] Noise emission [dB(A)] ≤...
Assembly Assembly Mounting the AGE on the robot Position of the position numbers ( 10, Page 18) Fig. 1 Mounting the AGE on the robot Robot with interface Compensation unit AGE-XY according to DIN ISO 9409 Allen key for assembly 1 Fasten the AGE to the robot interface with four mounting screws (The screws are pre-mounted.) 2 The cylindrical pin (included in the accessory kit) can be used...
Assembly Air connection NOTICE Observe the requirements for the air supply ( 6, Page Fig. 2 air connection connection A "unlock" connection C "save position" connection B "lock" • Only open the air connections required. • Seal the air connections not required using with a suitable blind plug.
Assembly Sensors • If you require further information on sensor operation, contact your SCHUNK contact person or download information from our homepage. • Technical data for the sensors can be found in the data sheets (included in the scope of delivery).
Page 13
Assembly NOTE • The sensor may not be used as a safety component. • Separate power supply before working on the sensor. • The electrical connections may only be made by qualified per- sonnel. • Do not pull on the cable of the sensor. •...
Page 14
Assembly "Locked" 1 Apply pressure to connection B to lock the AGE. compensation unit 2 Push magnetic switch 1 into the profile groove until it switches. 3 Mount magnetic switch 1 in this position with the screw in the magnetic switch. 4 Unlock and lock the AGE to test its function.
Behavior in case of malfunctions Behavior in case of malfunctions Störung / aufgetretener Fehler Possible cause / Corrective action The AGE-XY lets out air when shut down Connections not installed correctlyt Connections that are not in use are not closed The AGE-XY lets out air when operating The AGE-XY must be send back to the produc- tion facility for inspection...
Maintenance and Care Maintenance and Care Maintenance and lubrication intervals NOTICE At ambient temperature above 60°C the lubricants can harden faster. • Interval decrease accordingly. Maintenance and lubrication intervals Interval [Mio. cycles] Lubricants/Lubrication points (basic lubrication) We recommend the lubricants listed. During maintenance, treat all greased areas with lubricant.
Maintenance and Care Disassembling the AGE Position of the position numbers ( 10, Page 18) 1 Remove the pressure lines and disconnect the cable connec- tions. 2 Unscrew the screws (41) and remove the tool flange (7). The tool flange (7) and compensation body (8) are aligned to each other by means of pins (51).
Assembly drawing Assembly drawing Fig. 6 Assembly drawing * Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 01.04|AGE-XY 50 - 80|en...
Sealing kit Sealing kit ID.-No. of the seal kit Seal kit for ID number AGE-XY 50 5516360 AGE-XY 63 0371043 AGE-XY 80 5517030 Contents of the seal kit ( 10, Page 18). 01.04|AGE-XY 50 - 80|en...
Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar...