Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for SCHUNK AGE-XY Series
Summary of Contents for SCHUNK AGE-XY Series
- Page 1 Original operating manual Assembly and operating manual AGE-XY Compensation unit...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
-
Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 4 About this manual .................... 4 1.1.1 Presentation of Warning Labels ............... 4 1.1.2 Definition of Terms................... 5 1.1.3 Applicable documents ................ 5 Warranty ...................... 5 Scope of delivery .................... 5 Accessories ...................... 6 1.4.1 Sensors ..................... 6 1.4.2 Sealing kit .................... 6 Basic safety notes .................... -
Page 4: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 5: Definition Of Terms
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 6: Accessories
Overview of the compatible sensors Designation Type Magnetic switch • Exact type designation of the compatible sensors see catalog. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 1.4.2 Sealing kit ID.-No. of the seal kit Seal kit for... -
Page 7: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 2.4 Ambient conditions and operating conditions Required ambient conditions and operating conditions... -
Page 8: Personnel Qualification
Basic safety notes 2.5 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 9: Personal Protective Equipment
Basic safety notes 2.6 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 10: Malfunctions
Basic safety notes 2.8 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 11: Protection During Handling And Assembly
Basic safety notes WARNING Risk of injury due to uncontrolled movements! Due to faulty control the product can move uncontrolled and cause serious injuries. Do not reach into the movement range of the product during • commissioning, conversion and adjustment work. Observe the direction of rotation of the product when •... -
Page 12: Technical Data
Technical data 3 Technical data Size Locking force at 6 bar [N] Compensation stroke [mm] ±2.5 ±3 ±4 Max. distance of displacement force in Z [mm] Min. pressure [bar] Max. pressure [bar] Min. ambient temperature [°C] Max. ambient temperature [°C] Noise emission [dB(A)] ≤70 Pressure medium... -
Page 13: Assembly
Assembly 4 Assembly 4.1 Mounting the AGE on the robot Position of the item numbers Assembly drawing 20] Mounting the AGE on the robot Robot with interface Compensation unit AGE-XY according to DIN ISO 9409 Allen key for assembly Fasten the AGE to the robot interface with four mounting Ø... -
Page 14: Air Connection
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 03.00 | AGE-XY | Assembly and operating manual | en | 389007... -
Page 15: Mms 22 Magnetic Switch
Assembly 4.3.1 MMS 22 magnetic switch brown closer load black blue CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • NOTE Ferromagnetic material changes the switching positions of the sensor. For example: Adapter plate made of ordinary steel. At ferromagnetic adapter plates: •... - Page 16 Assembly Assembly and adjustment of the magnetic switches Assembly steps for mounting the magnetic switches Magnetic switch 2 Magnetic switch 1 "unlocked state" "locked state" Apply pressure to connection B to lock the AGE. "Locked" Ø compensation unit Push magnetic switch 1 into the profile groove until it switches. Ø...
-
Page 17: Troubleshooting
Troubleshooting 5 Troubleshooting Malfunction/fault occurring Possible cause/Corrective action The AGE-XY is leaking air at standstill Air connection not installed correctly. Unused air connections open. The AGE-XY is leaking air during operation The AGE-XY will have to be sent back to the production facility for inspection 03.00 | AGE-XY | Assembly and operating manual | en | 389007... -
Page 18: Maintenance
Reduce the lubricant intervals accordingly. • Interval [Mio. cycles] 6.2 Lubricants/Lubrication points (basic lubrication) SCHUNK recommends the lubricants listed. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant... -
Page 19: Disassembling The Age
Maintenance 6.3 Disassembling the AGE Position of the item numbers Assembly drawing 20] Remove the pressure lines and disconnect the cable Ø connections. Unscrew the screws (41) and remove the tool flange (7). Ø The tool flange (7) and compensation body (8) are aligned to ✓... -
Page 20: Assembly Drawing
Assembly drawing 7 Assembly drawing Assembly drawing * Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 03.00 | AGE-XY | Assembly and operating manual | en | 389007... -
Page 21: Translation Of Original Declaration Of Incorporation
8 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Clamping and gripping technology Distributor Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar... -
Page 22: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 9 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Compensation unit Type designation AGE-XY... - Page 23 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process...
- Page 24 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...