Related Manuals for SCHUNK AGE-Z 2
Summary of Contents for SCHUNK AGE-Z 2
- Page 1 Translation of the original manual Assembly and Operating Manual AGE-Z 2 Compensation unit in Z-direction...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 0389664 Version: 02.00 | 18/11/2022 | en...
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Page 3: Table Of Contents
Troubleshooting ..................... 27 Maintenance ...................... 28 Maintenance and lubrication intervals............... 28 Lubrication...................... 28 Disassembling the product ................. 28 Servicing and assembling the product.............. 29 Assembly drawing.................... 30 Sealing kit ....................... 31 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 4 Table of Contents Translation of the original declaration of incorporation .......... 32 10 UKCA declaration of incorporation................ 33 11 Annex to declaration of Incorporation .............. 34 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 6: Definition Of Terms
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 7: Basic Safety Notes
• Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 8: Personnel Qualification
• Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 9: Notes On Safe Operation
2.10 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 10: Protection During Handling And Assembly
Incorrect lifting of loads Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 11: Protection During Commissioning And Operation
Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 12: Technical Data
Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 More technical data is included in the catalog data sheet. Whichever is the latest version. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 13: Assembly And Installation
To increase the life of the unit, it is recommended to retract the unit during fast movements and/or heavy loads. 4.1 Assembly example Assembly example Item Description Note Robot arm with interface according to DIN ISO 9409 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 14: Mounting Of The Module On The Robot
Robot interface AGE-Z 2 - 050 ISO 9409-1-50-4-M6 AGE-Z 2 - 063 ISO 9409-1-63-4-M6 AGE-Z 2 - 080 ISO 9409-1-80-6-M8 Permissible fastenings, centering and screw tightening torque 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 15: Compressed Air Connection
The illustrated mounting screws (1) are pre-mounted in the module. 1. For centering of the AGE-Z 2 the cylindrical pin (2) can be used. 2. AGE-Z 2 can be fastened on the robot interface by tightening the pre-mounted screws (1); see table: Permissible fastenings, centering and screw tightening torque. -
Page 16: Installing The Sensors
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 17: Magnetic Switch Mms 22
• Do not exceed the permitted bending radius of the cable. • Do not allow the sensor to come into contact with hard objects and chemicals (e. g., nitric acid, chromic acid and sulfuric acid). 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 18 Assembly and installation The switching function is drawn in undamped condition. Magnetic Switch Item Designation Item Designation Magnetic switch 1 Magnetic switch 2 “retracted state” “extended state” 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 19: Programmable Magnetic Switch (Mms-P)
4. AGE-Z 2 must be extended and retracted again to test the function. 4.4.2 Programmable magnetic switch (MMS-P) Magnetic switch MMS-P 22 Mounting screw Teach-button Center sensor elements LED display LED display Ribs for cable tires 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 20 For ferromagnetic adapter plates: • The module must be first mounted on the adapter plate. • Then, the position of the magnetic switchs has to be set. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 21 3. Fix the sensor with an Allen wrench (6). 1. Press Teach button (4) for 2 seconds. After 2 sec., LED 1 (3) flashes. ✓ 2. Move unit to position 1 (e.g. extended). 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 22 LED 1 (3) should go out as soon as switching point 1 is ✓ abandoned. 5. Briefly press the Teach button (4). LED 2 (5) lights up. ✓ The switching points are set. ✔ 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 23 5. Move the unit to position “Switch-off point for switching point 2”. 6. Briefly press the Teach button (4). LED 2 (5) flashes 2x. ✓ Assembly of the sensor MMS-P is completed. ✔ 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 24: Inductive Proximity Switch In 5
• Check to make sure that the cable is fastened and installed correctly. Provide for sufficient clearance to sources of high- frequency interference and their supply cables. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 25 4. Tighten screws (8) to secure the switching point. 5. Retract the unit and extend again to test the function. Unit retracted 1. Move unit to “retracted” position. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 26 0.5 mm further in the same direction. 3. Tighten screws (8) to secure the switching point. 4. Retract the unit and extend again (unit intermediate position) to test the function. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 27: Troubleshooting
Unused air connections open. The AGE-Z 2 is leaking air during operation The AGE-Z 2 will have to be sent back to the production facility for inspection 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 28: Maintenance
4. Push the centering piston (4) with the cylinder piston (5) out of the housing (2). 5. To assemble the module, complete the procedure above in reverse. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 29: Servicing And Assembling The Product
Assembly takes place in the opposite order to disassembly. Observe the following: • Unless otherwise specified, secure all screws and nuts with Weicon no. 30243 and tighten with the appropriate tightening torque. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 30: Assembly Drawing
Variations are possible depending on size and variant. Assembly drawing Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 31: Sealing Kit
8 Sealing kit ID.-No. of the seal kit Type Size ID number AGE-Z 2 5523399 AGE-Z 2 5523400 AGE-Z 2 5523401 Contents of the sealing kit,Assembly drawing. 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 32 Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, November 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 33 Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, November 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 34 Selection of control or operating modes 1.2.6 Failure of the power supply Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 35 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 36 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 40 Translation of the original manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...