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Summary of Contents for SCHUNK AGE-Z 2
- Page 1 Assembly and Operating Manual AGE-Z 2 Compensation unit in Z-direction Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 0389664 Version: 05.00 | 01/10/2024 | en...
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Page 3: Table Of Contents
6.1 Maintenance and lubrication intervals............. 29 6.2 Lubrication ..................29 6.3 Lubricants/Lubrication points (basic lubrication) ........29 6.4 Disassembling the product ..............30 6.5 Servicing and assembling the product ............. 30 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 4 9 Translation of the original declaration of incorporation ......... 33 10 UKCA declaration of incorporation ............34 11 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................35 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 6: Definition Of Terms
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 7: Basic Safety Notes
Modifications, changes or reworking, e.g. additional threads, holes, or safety devices, can damage the product or impair its functionality or safety. Structural changes should only be made with the written approval of SCHUNK. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 8: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 9: Personal Protective Equipment
Behavior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments/persons. Order appropriately trained personnel to rectify the malfunction. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 10: Disposal
While paying attention to the actual conditions of the working environment, the potential equalisation must be implemented by a specialist electrician according to the applicable regulations. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 11: Protection During Handling And Assembly
Falling and violently ejected components can cause serious injuries and even death. Take appropriate protective measures to secure the danger zone. Never step into the danger zone during operation. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 12: Technical Data
Pressure medium Compressed air, compressed air quality according to ISO 8573-1:2010 [7:4:4] More technical data is included in the catalog data sheet. Whichever is the latest version. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 13: Assembly And Installation
Make sure that no residual energy remains in the system. NOTE To increase the life of the unit, it is recommended to retract the unit during fast movements and/or heavy loads. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 14: Assembly Example
Item Description Notes Robot arm with interface according to DIN ISO 9409 Mounting screws pre-assembled Compensation element AGE-Z 2 Allen key for fastening the pre-assembled mounting screws (2) 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 15: Fastening The Product To The Robot
Ø8H7x8 Mounting screw tightening torque [Nm] The required cylindrical pin (2) is included in the enclosed pack. The illustrated mounting screws (1) are pre-mounted in the module. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 16 The pneumatic connection and electric cables are fastened, bundled and mounted with strain relief to ensure maximum freedom of movement during the application. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 17: Compressed Air Connection
Observe the requirements for the air supply, [/ 12]. } 3 Compressed air connection Item Designation Note Connection B, extend Thread diameter: M5 Connections A, retract Thread diameter: M5 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 18: Installing The Sensors
If the threaded pin is tightened with an incorrect tightening torque, the product may be damaged. Observe a maximum tightening torque of 10 Ncm for the set- screws. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 19 Do not exceed the permitted bending radius of the cable. Do not allow the sensor to come into contact with hard objects and chemicals (e. g., nitric acid, chromic acid and sulfuric acid). 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 20 Push magnetic switch 2 into the profile groove until it switches. Mount magnetic switch 2 in this position with the screw in the magnetic switch. AGE-Z 2 and retract it again to test the function. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 21: Programmable Magnetic Switch (Mms-P)
3 pins each. Installation of the CAUTION sensor Risk of damage to the sensor during assembly. Observe a maximum tightening torque of 10 Ncm for the set- screws. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 22 To relieve the cable, the electronics have to be fixed in place using cable ties (7). There are ribs (6) in place on the electronics for mounting purposes. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 23 ð LED 1 (3) should go out as soon as switching point 1 is abandoned. Briefly press the Teach button (4). ð LED 2 (5) lights up. ð The switching points are set. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 24 Move the unit to position “Switch-off point for switching point 2”. Briefly press the Teach button (4). ð LED 2 (5) flashes 2x. ð Assembly of the sensor MMS-P is completed. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 25: Inductive Proximity Switch In 5
Check to make sure that the cable is fastened and installed correctly. Provide for sufficient clearance to sources of high- frequency interference and their supply cables. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... - Page 26 0.5 mm further in the same direction. Tighten screws (8) to secure the switching point. Retract the unit and extend again to test the function. Unit retracted Move unit to “retracted” position. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
- Page 27 0.5 mm further in the same direction. Tighten screws (8) to secure the switching point. Retract the unit and extend again (unit intermediate position) to test the function. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664...
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Page 28: Troubleshooting
Unused air connections open. The AGE-Z 2 is leaking air during operation The AGE-Z 2 will have to be sent back to the production facility for inspection 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 29: Maintenance
Do not grease the sliding surface between the accumulator piston (3) and compensation body (8)! The O-ring (28) must be free from grease! (Position of the item numbers [/ 31]) } 7 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 30: Disassembling The Product
Assembly takes place in the opposite order to disassembly. Observe the following: Unless otherwise specified, secure all screws and nuts with Weicon no. 30243 and tighten with the appropriate tightening torque. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 31: Assembly Drawing
It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 32: Sealing Kit
8 Sealing kit Type Size ID number AGE-Z 2 5523399 AGE-Z 2 5523400 AGE-Z 2 5523401 Tab.: ID.-No. of the seal kit contents of the sealing kit, } 7 [/ 31]. 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 33: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, October 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 34: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, October 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 05.00 | AGE-Z 2 | Assembly and Operating Manual | en | 0389664... -
Page 35: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 36 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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