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Assembly and Operating Manual
AGE-F-XY – Compensation Unit with spring return
AGE-F-XY
C
OMPENSATION UNIT
WITH SPRING RETURN
X, Y
IN
DIRECTION
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You can
reach us directly at the mentioned addresses in the last chapter of these instructions.
Kindest Regards,
Your SCHUNK GmbH & Co. KG
Precision Workholding Systems
Bahnhofstr. 106 - 134
D-74348 Lauffen/ Neckar
Tel. +49-7133-103-2503
Fax +49-7133-103-2189
automation@de.schunk.com
www.schunk.com
Document last updated: 05.08.2008
1
Date printed 28.12.2009
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Summary of Contents for SCHUNK AGE-F-XY
- Page 1 X, Y DIRECTION Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results –...
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Page 2: Table Of Contents
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Contents SAFETY ..............................3 ......................3 XPLANATION OF SYMBOLS ..........................3 NTENDED USE .................. 3 NVIRONMENTAL AND OPERATING CONDITIONS ........................4 AFETY INFORMATION WARRANTY ............................5 SCOPE OF DELIVERY ......................... 5 TECHNICAL DATA .......................... -
Page 3: Safety
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Safety 1.1 Explanation of symbols This symbol is displayed wherever there is a possibility of danger to life and limb. This symbol is displayed wherever there is a possibility of damage to the unit exists. -
Page 4: Safety Information
(machined workpieces, tools, chips, debris, waste, etc.). Additional bore holes, threads or attachments not offered by SCHUNK as accessories may be mounted only after obtaining the approval of SCHUNK. The maintenance and servicing intervals must always adhered to. -
Page 5: Warranty
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Warranty The warranty period is 24 months from the date of delivery under the following conditions: Utilized as intended in single-shift operations. Compliance of the specified maintenance and lubrication intervals (see Chapter 7.2, page 10). -
Page 6: Assembly And Installation
An interface plate with a hole pattern for locating holes is optionally available. The adapter plate is screwed with a robot and AGE-F-XY (data for mounting can be found in our catalog). The handling device is fastened directly to the AGE-F-XY. -
Page 7: Mounting The Module To The Manipulator
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return 5.2 Mounting the module to the manipulator Caution! Breakage due to faulty assembly possible! the max. depth of engagement on the robot side and tool side (see Table 3, page 7). -
Page 8: Setting The Back Stop To Limit Stroke
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return 5.3 Setting the back stop to limit stroke Figure 3: Set screw to limit stroke Type AGE-E-XY thread diameter minimum length [mm] Table 4: Dimensions of the set screw (Pos. 51) -
Page 9: Troubleshooting
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Troubleshooting Event Possible cause Possible solution Module does not move Set screw/stop screw screwed in Use a shorter stop screw (see chapter too deep 5.3, page 8) Steel screws used for fastening Replace steel screws with VA screws the compensation unit. -
Page 10: Maintenance And Care
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Maintenance and care 7.1 Service note Warning! Before assembling or disassembling of the unit, the power supply must be switched off. Please also consider the safety hints on page 4. -
Page 11: Disassembling
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return 7.2 Disassembling Warning! Before assembling or disassembling of the unit, the power supply must be switched off. Please also consider the safety hints on page 4. The Pos. Numbers refer to the assembly drawing (see Chapter 8, page 12). -
Page 12: Assembly Drawing
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Assembly drawing Figure 4 Date printed 28.12.2009... -
Page 13: Bills Of Materials
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Bills of Materials The Item Numbers refer to the assembly drawing (see Chapter 8, page 12). 9.1 AGE-F-XY-031-1/-2/-3 Item ID No. Quantity Description Notes 5518060 Lower part of the housing... -
Page 14: Age-F-Xy-063-1/-2/-3
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return 9.3 AGE-F-XY-063-1/-2/-3 Item ID No. Quantity Description Notes 5518062 Lower part of the housing 5518066 Upper part of the housing 5518070 Guide cross 9950152 Casings 9950143 Special screws 9618018... -
Page 15: Accessories
AGE-F-XY – Compensation Unit with spring return Accessories 10.1 More detailed information If you would like more information on the operation of sensors, please contact your SCHUNK representative. Information is also available at www.schunk.com. 10.2 Assembly and configuration MMS-P 22 Technical data on the MMS-P sensors can be found in the data sheets for sensors. - Page 16 Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Caution! Sensor can be damaged during assembly. Do not exceed the maximum tightening torque of 10 Ncm for the set screws. Note When adapter plates made of ferro-magnetic material (e.g. standard construction steel) are used, the gripper must first be mounted on the adapter plate before set- ting the positions of the magnetic switches.
- Page 17 Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Installation of sensor Setting up the switching points (automatic mode) Turn in the sensor as illustrated on picture 1 to 4. Operation Information Push the sensor axially into the slot until it con- ...
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Page 18: Contact
Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return Contact GERMANY – HEAD OFFICE CANADA DENMARK HUNGARY SCHUNK GmbH & Co. KG SCHUNK Intec Corp. SCHUNK Intec A/S SCHUNK Intec Kft. Spann- und Greiftechnik 190 Britannia Road East, Storhaven 7 Széchenyi út. - Page 19 Assembly and Operating Manual AGE-F-XY – Compensation Unit with spring return JAPAN POLAND SOUTH KOREA SWITZERLAND, LIECHTENSTEIN SCHUNK Intec K.K. SCHUNK Intec Sp.z o.o. SCHUNK Intec Korea Ltd. 45-28 3-Chome Sanno Stara Iwiczna, # 907 Joongang SCHUNK Intec AG ul. Słoneczna 116 A Ohta-Ku Tokyo 143-0023 Induspia 2 Bldg.,...