Related Manuals for Gold Medal 100 Series
Summary of Contents for Gold Medal 100 Series
- Page 1 Instruction Manual 36, 48, & 60 oz. Cornados Export Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 48 oz. Unit Shown 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2018 Gold Medal Products Co. Part No. 110172...
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Page 2: Table Of Contents
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Table of Contents SAFETY PRECAUTIONS ........................... 3 INSTALLATION INSTRUCTIONS ........................5 Inspection of Shipment ............................5 Manual ..................................5 Model Description ..............................5 Items Included with this Unit ........................... -
Page 3: Safety Precautions
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com... - Page 4 Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about...
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Page 5: Installation Instructions
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual). -
Page 6: Setup
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Setup The Cornado Popper has been inspected and tested at the factory. Installation of the popper should be performed by qualified service personnel. Read and perform all Setup steps prior to operating the unit. -
Page 7: Electrical Requirements
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) 3. The main power cord extends out the bottom of the cabinet base. A secondary, smaller power cord, is provided for powering the oil dispense unit. Before plugging in machine, have a certified electrician follow all requirements listed in the Electrical Requirements section of this manual. -
Page 8: Before You Plug In Machine
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 gmpopcorn.com... -
Page 9: Operating Instructions
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) OPERATING INSTRUCTIONS Controls and Their Functions This section describes the unit controls (reference image below). Temperature/Cycle Count Push Button Switch Digital Display Kettle Motor Switch Kettle Heat Switch Oil System... - Page 10 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) LOAD/DUMP INDICATOR LIGHT & AUDIBLE SIGNAL During normal popper operation, the yellow Load/Dump light and audible sound (if engaged), are used to signal Load/Dump. If the yellow indicator light is ON, and the buzzer is sounding, one of the following actions should be taken: •...
- Page 11 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) To reset the popcorn cycle count, press and hold the RED Temp/Count Push Button Switch for 5 seconds, the display count will start to blink to warn the user the count is about to be reset to zero.
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Page 12: Program The E-Z Set Timer
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Program the E-Z Set Timer The oil dispense volume is set using the programmable timer in the oil dispense unit (reference the Oil Dispense Unit manual). The number of timer settings available for the popper can be determined as follows: If using a DUAL TIMER oil unit: 2 internal timer settings are available in the oil dispense unit. -
Page 13: Popping Corn Instructions
5. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section). - Page 14 6. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section).
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Page 15: Care And Cleaning
1. When cool, wipe outside of kettle with a clean, soft cloth. DO NOT use oven cleaners or abrasive materials as they will damage the kettle. 2. Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons per gallon of water. It is not necessary to use the entire gallon at once; only use enough to fill the kettle 1/2 inch deep. - Page 16 4. Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage parts of machine.
- Page 17 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Weekly Agitator and Hub Seal Assembly Cleaning Instructions Important: For proper machine performance, keep agitator and hub assembly clean. Follow the steps below weekly to ensure proper machine performance. Steps to Clean Agitator and Hub Assembly Step 1: Turn unit OFF, and allow it to cool completely before attempting to remove...
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Page 18: Troubleshooting
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Troubleshooting Issue Possible Cause Solution Power to the Unit A. Power to the Unit A. Make sure the unit’s lead-in cord is plugged in. B. - Page 19 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Issue Possible Cause Solution Long Popping Cycles A. Heating Element A. One of the heating elements in the kettle may (Longer than 4 minutes for be burned out.
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Page 20: Maintenance Instructions
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. -
Page 21: Removing Agitator Assembly And Shaft Maintenance
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Removing Agitator Assembly and Shaft Maintenance The kettle’s agitator shaft should be removed every 3 months and lubricated with Never Seez ® (Item No. -
Page 22: Replacing The Packing Cord On Kettle Hub
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Replacing the Packing Cord on Kettle Hub The kettle hub assembly (Packing Cage and Packing Cord) is designed for long use if not disturbed. When the unit is properly maintained, the packing cord should not need to be changed. -
Page 23: Kettle And Drive Shaft Alignment
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Kettle and Drive Shaft Alignment Steps to Adjust the Kettle Drive Shaft Step 1: To adjust the lower agitator shaft, loosen the two hex bolts for the adjusting plate. -
Page 24: Electronic Temperature Control (Export)
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Electronic Temperature Control (Export) Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches set point. This is also the ideal point to dump the popped corn out of the kettle. On the first start-up, this is the ideal time to load the corn and oil. -
Page 25: Probe Led Indicator Light - Thermocouple Error Condition
Check the terminal blocks for a loose connection, and check the kettle wiring for a loose or broken thermocouple. For more in-depth Temperature Control Board troubleshooting, for Qualified Service Personnel ONLY, please reference Gold Medal Service Bulletin 0074. gmpopcorn.com Page 25... -
Page 26: Kettle Circuit Breaker
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Kettle Circuit Breaker This machine is equipped with a Kettle Circuit Breaker. The circuit breaker may trip during shipment of the unit due to vibrations encountered in transit. If the breaker is tripped the kettle will not heat. -
Page 27: Ordering Spare Parts
4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 or place orders by phone or online:... -
Page 28: Unit Exterior - Front View - Filter
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Unit Exterior – Front View – Filter 2258-00-100 For Labels, see Safety Label Section. See Kettle Assembly section. See Pedestal Interior, Electrical section. See Unit Exterior, Kettle Mount section. -
Page 29: Unit Exterior - Rear View - Oil Line
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Unit Exterior – Rear View - Oil Line 2258-00-100 4, 5 17, 18 13, 14 Data Plate General image shown for parts reference only. Part Number Item Part Description... -
Page 30: Unit Exterior - Kettle Mount - Parts Breakdown
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Unit Exterior – Kettle Mount – Parts Breakdown 2258-00-100 2297XE RH Dump Lever General images shown for parts reference only. See Unit Exterior, Oil Line section. - Page 31 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) 2258-00-100 Dump Handle Models w/Pass Dump Handle For 60 oz. (PN 115076) For 36 and 48 oz. (PN 56116) Thru Handle For 60 oz. (PN 69873) Models w/Vertical Models w/Vertical Handle Pass Thru Handle...
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Page 32: Kettle Assembly (36, 48, And 60 Oz.) - Parts Breakdown
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Kettle Assembly (36, 48, and 60 oz.) – Parts Breakdown 2149XES - 69550EX Kettle images 2, 3 4, 3 To Remove Kettle Lid: Lift TAB slightly, rotate lid assembly to disengage raised hooks;... - Page 33 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Kettle Assembly (36, 48, and 60 oz.) – Parts List Part Number Right Hand Kettle Left Hand Kettle Item Part Description 36 oz. 48 oz.
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Page 34: 36 Oz. Kettle Bottom - Element View
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) 36 oz. Kettle Bottom – Element View 69553EX Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position. -
Page 35: Oz. Kettle Bottom - Element View
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) 48 oz. Kettle Bottom – Element View 69553EX Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position. -
Page 36: 60 Oz. Kettle Bottom - Element View
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) 60 oz. Kettle Bottom – Element View 60 oz. Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position. -
Page 37: Pedestal Interior - Motor And Shaft
See, Pedestal Interior Electrical section. *CAUTION: If supply cord is damaged, it must be 7, 8, 9 replaced by Gold Medal Products Co., its service agent, or similarly 10, 11, 12, 13 qualified persons in order to avoid a hazard. -
Page 38: Pedestal Interior - Electrical - Parts Breakdown
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Pedestal Interior – Electrical – Parts Breakdown 2258-00-100 *Temp/Cycle Count Board displays either Fahrenheit (°F) or Celsius (°C) depending on jumper placement (qualified service personnel set 12, 13 jumper placement when board is... - Page 39 36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Pedestal Interior – Electrical – Parts List Part Number Item Part Description All Models PEDESTAL FRONT COVER 111540 COUNT AND TEMP DISPLAY 55185 FEMALE CONNECTOR 111628...
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Page 40: Control Box/Control Panel - Parts Breakdown
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Control Box/Control Panel – Parts Breakdown 2258-00-100 12, 13 General image shown, reference Electronic Control section for control board view. Control Box Interior View Control Panel Exterior View General images shown for parts reference only. -
Page 41: Safety Labels
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Control Box/Control Panel – Parts List Part Number Item Part Description RH Units LH Units CONTROL BOX (includes supports; order cover 111519 111520 and label separately) SWITCH, LIGHTED ROCKER GR... -
Page 42: Accessories
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Accessories Part Number Item Part Description 36 oz. 48 oz. 60 oz. 36OZ CORN CUP ASSEMBLY 67905-36 48OZ CORN CUP ASSEMBLY 17757-48 60OZ CORN CUP ASSEMBLY 17757-60 FLAVACOL CONT WELDMENT... -
Page 43: Wiring Diagram
36, 48 & 60 oz. Export Model Series 2149, 2258, and 2297 Cornados (100, 110, and 101, 111) Wiring Diagram For wiring information, please reference the Wiring Diagram shipped with the popper. gmpopcorn.com Page 43... -
Page 44: Warranty
© 2018 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.
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