Gold Medal 2149 Series Instruction Manual
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Gold Medal 2149 Series Instruction Manual

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Instruction Manual
36, 48, & 60 oz. Cornados
Model Series 2149, 2258, and 2297 (100, 110, and 101, 111)
48 oz. Unit Shown
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2021 Gold Medal Products Co.
Part No. 110095

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  • Page 1 Instruction Manual 36, 48, & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 48 oz. Unit Shown 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2021 Gold Medal Products Co. Part No. 110095...

  • Page 2: Table Of Contents

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Table of Contents SAFETY PRECAUTIONS ........................... 3 INSTALLATION INSTRUCTIONS ........................5 Inspection of Shipment ............................5 Manual ..................................5 Model Description ..............................5 Items Included with this Unit ...........................

  • Page 3: Safety Precautions

    Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com...
  • Page 4 This machine is NOT to be operated by minors. 007_010914 Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.

  • Page 5: Installation Instructions

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).

  • Page 6: Setup

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Setup The Cornado Popper has been inspected and tested at the factory. Installation of the popper should be performed by qualified service personnel. Read and perform all Setup steps prior to operating the unit.

  • Page 7: Electrical Requirements

    (see Care and Cleaning section of this manual). Electrical Requirements The following power supply must be provided: 36 oz. Cornado - 2149 Series: 120/208 V~ or 120/240 V~, 60 Hz (reference unit Data Plate for Wattage requirement - watts for 2114 Series Bucket Pump are included) Unit designed to operate on single phase, 30 AMP, 4 wire supply, 120/208 or 120/240 V~ (2 Hot, 1 Neutral, 1 Ground).
  • Page 8 We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance.

  • Page 9: Before You Plug In Machine

    4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 gmpopcorn.com...

  • Page 10: Operating Instructions

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) OPERATING INSTRUCTIONS Controls and Their Functions This section describes the unit controls (reference image at end of section, for control locations). KETTLE HEAT SWITCH (Kettle Circuit Breaker) Two position, ON/OFF lighted rocker switch - supplies power to the heating elements in the popping kettle by sending power to the “Big Eye”...
  • Page 11 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) OIL SYSTEM MASTER SWITCH Two position, ON/OFF lighted rocker switch - supplies power to the oil pump (either the Bag-in-a-Box or Bucket Pump model). Reference the Instruction Manual for the oil dispense unit.
  • Page 12 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Temperature/Cycle Count Push Button Digital Switch Display Kettle Motor Switch Kettle Heat Switch Oil System High/Low Kettle Master Switch Temperature Switch Oil PB Switch Load/Dump Indicator Green Oil Light Circuit Breakers...

  • Page 13: Program The E-Z Set Timer

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Program the E-Z Set Timer The oil dispense volume is set using the programmable timer on the electronic control board of the popper, or by using the internal timer of the oil dispense unit (reference the Oil Dispense Unit manual).

  • Page 14: Popping Corn Instructions

    5. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section).
  • Page 15 6. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section).

  • Page 16: Care And Cleaning

    Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage the kettle. 3. Mix 2 tablespoons (29.6 ml) of Gold Medal’s Heat’n Kleen (Item No. 2095) in 1 gallon (3.8 L) of water.
  • Page 17 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 10. Dump any water remaining into a bucket (do not spill any in the interior of machine), then wipe the kettle interior clean with a clean dry cloth. For an extra dirty kettle, the process may be repeated;...
  • Page 18 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Weekly Agitator and Hub Seal Assembly Cleaning Instructions Important: For proper machine performance, keep agitator and hub assembly clean. Follow the steps below weekly to ensure proper machine performance. Steps to Clean Agitator and Hub Assembly Step 1: Turn unit OFF, and allow it to cool completely before attempting to remove...

  • Page 19: Troubleshooting

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Troubleshooting Issue Possible Cause Solution Power to the Unit A. Power to the Unit A. Make sure the unit’s lead-in cord is plugged in. B.
  • Page 20 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Issue Possible Cause Solution Oil Pump Does Not Deliver A. Mini Circuit Breaker(s) on A. Check the Mini Circuit Breaker(s); if reset, Oil to Kettle popper tripped then trips again, the unit must be inspected/ repaired by qualified service personnel.

  • Page 21: The Following Sections Are For Qualified Service Personnel Only

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.

  • Page 22: Removing Agitator Assembly And Shaft Maintenance

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Removing Agitator Assembly and Shaft Maintenance The kettle’s agitator shaft should be removed every 3 months and lubricated with white food grade Never Seez ONLY.

  • Page 23: Replacing The Packing Cord On Kettle Hub

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Replacing the Packing Cord on Kettle Hub The kettle hub assembly (Packing Cage and Packing Cord) is designed for long use if not disturbed. When the unit is properly maintained, the packing cord should not need to be changed.

  • Page 24: Kettle And Drive Shaft Alignment

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Kettle and Drive Shaft Alignment Steps to Adjust the Kettle Drive Shaft Step 1: To adjust the lower agitator shaft, loosen the two hex bolts for the adjusting plate.

  • Page 25: Electronic Temperature Control

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Electronic Temperature Control Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches set point. This is also the ideal point to dump the popped corn out of the kettle. On the first start-up, this is the ideal time to load the corn and oil.

  • Page 26: Programming The Electronic Control

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 4. Audio Volume - The audible signal to dump is preset at the factory to level 8, valid range is 0 (off) to 10 (full volume). 5.

  • Page 27: Error Conditions For The Electronic Control

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Steps to Program a Parameter: 1. Use the “UP” and “DOWN” arrow buttons to select the parameter to be programmed. The LED light next to the selected parameter will turn ON to indicate it is active, and the 3 Character LED Display will show the current setting for that parameter.

  • Page 28: Kettle Circuit Breaker

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Kettle Circuit Breaker This machine is equipped with a Kettle Circuit Breaker. The circuit breaker may trip during shipment of the unit due to vibrations encountered in transit. If the breaker is tripped the kettle will not heat.

  • Page 29: Ordering Spare Parts

    4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 or place orders by phone or online:...

  • Page 30: Unit Exterior - Front View - Filter

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Unit Exterior – Front View – Filter 2258-00-100 For Labels, see Safety Label Section. See Kettle Assembly section. See Pedestal Interior, Electrical section. See Unit Exterior, Kettle Mount section.

  • Page 31: Unit Exterior - Rear View - Oil Line

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Unit Exterior – Rear View - Oil Line 2258-00-100 4, 5 17, 18 13, 14 Data Plate General image shown for parts reference only. Part Number Item Part Description...

  • Page 32: Unit Exterior - Kettle Mount - Parts Breakdown

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Unit Exterior – Kettle Mount – Parts Breakdown 2258-00-100 2297XE RH Dump Lever General images shown for parts reference only. See Unit Exterior, Oil Line section.
  • Page 33 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 2258-00-100 Dump Handle Models w/Pass Dump Handle For 60 oz. (PN 115076) For 36 and 48 oz. (PN 56116) Thru Handle For 60 oz. (PN 69873) Models w/Vertical Models w/Vertical Handle Pass Thru Handle...

  • Page 34: Kettle Assembly (36, 48, And 60 Oz.) - Parts Breakdown

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Kettle Assembly (36, 48, and 60 oz.) – Parts Breakdown 2149XES - 69550EX Kettle images 2, 3 4, 5 To Remove Kettle Lid: Lift TAB slightly, rotate lid assembly to disengage raised hooks;...
  • Page 35 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Kettle Assembly (36, 48, and 60 oz.) – Parts List Part Number Item Part Description 36 oz. 48 oz. 60 oz. 111608-00 111607-00 111606-00 KETTLE LID ASSEMBLY 83044...

  • Page 36: 36 Oz. Kettle Bottom - Element View

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 36 oz. Kettle Bottom – Element View 69553EX Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position.

  • Page 37: Oz. Kettle Bottom - Element View

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 48 oz. Kettle Bottom – Element View 69553EX Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position.

  • Page 38: 60 Oz. Kettle Bottom - Element View

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) 60 oz. Kettle Bottom – Element View 60 oz. Element View 69550EX Clamping Views Form a tab UP on flat of nut to retain nut position.

  • Page 39: Pedestal Interior - Motor And Shaft

    36oz Shaft View See, Pedestal Interior Electrical section. *CAUTION: If supply cord is damaged, it must be 7, 8, 9 replaced by Gold Medal Products Co., its service Ground agent, or similarly 10, 11, 12, 13 Fasteners qualified persons in order to avoid a hazard.

  • Page 40: Pedestal Interior - Electrical - Parts Breakdown

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Pedestal Interior – Electrical – Parts Breakdown 2258-00-100 13, 14 *Temp/Cycle Count Board displays either Fahrenheit (°F) or Celsius (°C) depending on jumper placement (qualified service personnel set jumper placement when board is installed).
  • Page 41 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Pedestal Interior – Electrical – Parts List Part Number Item Part Description All Models PEDESTAL FRONT COVER 111540 COUNT AND TEMP DISPLAY 55185 FEMALE CONNECTOR 111628 SWITCH OIL PUMP...

  • Page 42: Control Box/Control Panel - Parts Breakdown

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Control Box/Control Panel – Parts Breakdown 2258-00-100 10, 11 15, 16 17, 18 Green Pilot Light 10, 11 21, 22, 23 Control Box Interior View Control Panel Exterior View General images shown for parts reference only.
  • Page 43 36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Control Box/Control Panel – Parts List Part Number Item Part Description RH Units LH Units CONTROL BOX (includes supports; order cover 111519 111520 and label separately) SWITCH, LIGHTED ROCKER GR 42798...

  • Page 44: Safety Labels

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Safety Labels Power Cord Label Unit Labels Part Number Item Part Description All Models UNIVERSAL ELEC LABEL 105007 WARNING LABEL 68805 KETTLE LABEL 83047 MAIN GROUND LABEL 42375...

  • Page 45: Wiring Diagram

    36, 48 & 60 oz. Cornados Model Series 2149, 2258, and 2297 (100, 110, and 101, 111) Wiring Diagram For wiring information, please reference the Wiring Diagram shipped with the popper. gmpopcorn.com Page 45...

  • Page 46: Warranty

    © 2021 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

This manual is also suitable for:

2258 series2297 series100110101111

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