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INSTALLER INSTRUCTIONS

CONTENTS
1
DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
3
CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
4
USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 103
When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:
– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
– Open the gas tap and check the soundness of the connections, including that of the burner.
– Make sure that the boiler is set for operation for the type of gas supplied.
– Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been properly
installed.
– Make sure that any shutoff valves are open.
– Make sure that the system is charged with water and is thoroughly vented.
– Check that the circulating pump is not locked.
– Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas
valve inlet.
– The installer must provide the user with instruction in operation of the boiler and safety devices and hand over the
instruction booklet to the user.
FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE
mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C,
are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph
3.6 of the Directive.
IMPORTANT
76
80
96

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Summary of Contents for Sime MURELLE HM 35 R (M)

  • Page 1: Installer Instructions

    FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph 3.6 of the Directive.
  • Page 2: Description Of The Boiler

    DESCRIPTION OF THE BOILER 1. 1 INTRODUCTION tion and in modular systems with several 2004/108/CE, 2006/95/CE and generators connected in sequence/casca- 92/42/CE. MURELLE HM 35 R (M) are premixed gas de and independent from each other. condensation for heating only with wide For optimum installation and operation, range of power modulation (from 20% to MURELLE HM 35 R (M) are compliant...
  • Page 3 TECHNICAL FEATURES MURELLE HE 35 R (M) Heat output Nominal (80-60°C) 33.8 Nominal (50-30°C) 37.2 Reduced G20 (80-60°C) Reduced G20 (50-30°C) Reduced G31 (80-60°C) Reduced G31 (50-30°C) Heat input nominal 34.8 Heat input reduced G20/G31 3.48/6.0 Max/min useful yield (80-60°C) 92.0/97.2 Max/min useful yield (50-30°C) 106.3/106.8...
  • Page 4 FUNCTIONAL DIAGRAM (fig. 2) Primary exchanger C.H. flow sensor (SM) Gas valve Safety thermostat 100°C Aqua Guard Filter System By-pass Pump with air release vent C.H return sensor (SR) Condensate drain tap Safety valve 3 bar Pressure transducer Boiler discharge CONNECTIONS C.H.
  • Page 5 MAIN COMPONENTS (fig. 3) Control panel Aqua Guard Filter System Condensate drain tap C.H. flow sensor (SM) Safety thermostat Ignition electrode Primary exchanger Limit thermostat Sensor fumes (SF) Detection electrode C.H return sensor (SR) Automatic air vent 14a Pump system fixed 14b Modulating pump system Air release vent Fig.
  • Page 6 INSTALLATION The boiler must be installed in a fixed loca- boilers below weathered roofs, on the bal- ATTENTION: In sequence/cascade instal- tion and only by specialized and qualified cony or in a protected niche, to protect lations, it is mandatory to arrange the firms in compliance with all instructions them from exposure to weathering agents thermal system with the hydraulic sepa-...
  • Page 7 Fig. 4/b...
  • Page 8 MODBUS mode (fig. 4/c) - Set the DIP SWITCH of the RS-485 CASCADE+MODBUS mode (fig. 4/d) board and the PAR 16 as indicated in the The RS-485 board can be used for MOD- figure. This mode allows for MODBUS communica- BUS communication of every MURELLE HE - Choose the communication configuration tion of at least two boilers in cascade and is...
  • Page 9 TABELLA DELLE VARIABILI MODBUS / MODBUS BOILER VARIABLES LIST Descrizione / Function Variable description Digital variables Boiler CH Enable/Request D R/W Richiesta riscaldamento zona 1 Request CH zone 1 Abilitazione preparazione ACS Enable DHW preparation Boiler DHW Enable D R/W Not used Boiler Water Filling Function D R/W...
  • Page 10 ATTENTION: Communication will occur only with the MASTER boiler, (boiler with CONNETTORE CABLATO PAR 15 = 0), interpreting the cascade as (cod. 6319173) a single heat capacity generator: WIRED CONNECTOR (cod 6319173) x No. CASCADE BOILER BOILERS To install the second board, proceed as fol- lows: - Remove the cover and electrically con- nect the second RS-485 board equipped...
  • Page 11 contained inside the appliance drops to valve drain must be connected to a collec- to the building’s sewer pipes. below 6°C. The anti-freeze function is ensu- tion funnel to collect any discharge during red, however, only if: interventions. If the heating system is on a - the boiler is correctly connected to the higher floor than the boiler, install the 2.2.2...
  • Page 12 ses of the individual accessories inserted Table 1. 2.5. 1 Separate ducts kit (fig. 6/b) and must not be more than 15 mm H (ATTENTION: the total length of each pipe The diagrams of figure 6/b show a few should not exceed 50 m, even if the total INSTALLATION OF SEPARATE examples of the permitted exhausts confi- loss is below the maximum applicable...
  • Page 13 TABLE 1 Accessories ø 80 Total head loss (mm H Inlet Outlet Coaxial duct kit – – 90° elbow MF 0.30 0.40 45° elbow MF 0.25 0.25 Extension L. 1000 (horizontal) 0.25 0.25 Extension L. 1000 (vertical) 0.25 0.25 Wall terminal 0.
  • Page 14 2.7.2 Climatic regulator CR 53 To provide some indications of possible solu- NOTE: SIME declines all responsibility for connection (optional) tions, Table 3 gives the minimum distances injury or damage to persons, animals or to be observed, with reference to the type...
  • Page 15 tions included in the packaging. trol, follow the instructions in the package. ters to be set in the boiler are given. The electrical connections to the boiler refer to NOTE: Reset parameter 10 to 2 (PAR 10 NOTE: Ensure PAR 10 set to 1 (PAR 10 = the wording on the diagrams (fig.
  • Page 16 BASIC SYSTEM MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101) BASIC SYSTEM MULTI-ZONE SYSTEM WITH PUMP, ROOM THERMOSTAT AND EXTERNAL SENSOR (Code 8094101) BASIC SYSTEM MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT, REMOTE CONTROL CR 73 (Code 8092226) AND EXTERNAL SENSOR (Code 8094101) PARAMETERS SETTINGS To use the remote control...
  • Page 17 BASIC SYSTEM MULTI-ZONE SYSTEM WITH VALVE, ROOM THERMOSTAT, REMOTE CONTROL CR 73 (Code 8092226) AND EXTER- NAL SENSOR (Code 8094101) PARAMETER SETTING To use the remote control (CR) as room reference for a zone, set: PAR 7 = 1 Set the opening time of the zone valve VZ: PAR 33 = “OPENING TIME”...
  • Page 18 SYSTEM WITH DOUBLE TEMPERATURE OUTPUT MULTI-ZONE SYSTEM WITH PUMP, CHRONOTHERMOSTAT AND EXTERNAL SENSOR (Code 8094101) ZONA ZONA NIGHT GIORNO NOTTE ZONE ZONE (70°C) (50°C) (70°C) (50°C) SYSTEM WITH REMOTE BOILING UNIT AFTER THE HYDRAULIC SEPARATOR D.H.W. TANK BOLLITORE...
  • Page 19 SYSTEM WITH MIXER VALVE SYSTEM WITH ONE DIRECT ZONE, ONE MIXED ZONE, ONE KIT ZONA MIX (Code 8092234), REMOTE CONTROL CR 73 (Code 8092226) AND EXTERNAL SENSOR (Code 8094101) PARAMETERS SETTINGS To use the remote control (CR) as remote control panel for the boiler rather than as room reference, set: PAR 7 = 0...
  • Page 20 SYSTEM WITH MIXER VALVE SYSTEM WITH TWO MIXED ZONES INDEPENDENT, TWO KITS ZONA MIX (Code 8092234) AND EXTERNAL SEN- SOR (Code 8094101) SYSTEM SOLAR SYSTEM WITH TWO MIXED ZONES INDEPENDENT, ONE DIRECT ZONE, WO KITS ZONA MIX (Code 8092234), ONE KIT SOLAR INSOL (Code 8092235), REMOTE CONTROL CR 73 (Code.
  • Page 21 BOILER ELECTRICAL (fig. 11) SR (5 VDC) TPA (5 VDC) SF (5 VDC) SM (5 VDC) (24 VDC) EV1-2 TS (24 VDC) (5 VDC) F1-2 SB/SA (5 VDC) (24 VRAC) (24 VRAC) 0 ... 10 VDC (24 VAC) RS-485 (24 VAC) CONNECTOR SPARE PART CODES: F1-2 Fuse (4 AT)
  • Page 22 PC CONNECTION ON = Electricity supply to boiler is on To be used only with the SIME programming kit and only OFF = Electricity supply to boiler is on but nor ready for by authorised personnel. Do not connect other electro- functioning.
  • Page 23 ACCESS TO INSTALLER'S INFORMATION For access to information for the installer, press the key (3 fig. 14). Every time the key is pressed, the display moves to the next item of information. If the key is not pressed, the system automatically quits the function. If there is no expansion board (ZONA MIX or INSOL) the relative info shall not be displayed.
  • Page 24 18. Visualisation C.H. return sensor value (SR) 29. Visualisation valve closing opening control with board ZONA MIX 2 (respectively ON and 18. Visualizzazione valore sonda ritorno riscaldamento (SR) 29. Visualizzazione comando chiusura valvola con schedino OFF) ZONA MIX 2 (rispettivamente ON e OFF) 19.
  • Page 25 ACCESS TO PARAMETERS INSTALLER INSTALLER'S PARAMETERS FAST CONFIGURATION PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT MEASUREMENT UNIT SETTING For access to the installer's parameters, Combustion configuration -- = ND “- -” press simultaneously the keys 1 ... 16 or 2 seconds (3 fig. 12). Hydraulic configuration -- = ND “- -”...
  • Page 26 BOILER PAR 2 PARAMETERS INSTALLER Instant with deviator valve and flowmeter EXPANSION CARD Instant with deviator valve, PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT flowmeter and solar combination MEASUREMENT UNIT SETTING Number of expansion boards 0 ... 3 D.H.W. tank with Mix valve stroke time 0 ...
  • Page 27 EXTERNAL SENSOR If there is an external sensor, the heating settings SET can be taken from the climatic curves according to the external tempera- ture and, in any case, limited to with the range values described in point 3.3 (para- meters PAR 22 for zone 1, PAR 25 for zone 2 and PAR 28 for zone 3).
  • Page 28 earth or badly worn and must be repla- HEAD AVAILABLE is set as default (installation parameter ced. The electronic board is faulty. TO SYSTEM (fig. 14 - fig. 14/a) PAR 13 = - - ). In the case of a sudden lack of voltage, the Residual head for the heating system is To obtain the maximum head available to burner will immediately switch off.
  • Page 29: Use And Maintenance

    (Propane) 8,4 ±0,2 10,0 ±0,3 This operation must be performed by MODES PAR 1 authorised personnel using original Sime components. 6) Press the buttons several times to check the pressures chan- To convert from natural gas to LPG or vice...
  • Page 30 Codice/Code 8111200 Modello/Model MURELLE HE 35 R (M) Matricola/Serial n. 9999999999 PAR 1 = 3 (G20) / 11 (G31) PAR 2 = 5 ATTENTION Before removing or refitting the front panel of the boiler, open the small upper plastic door. Fig.
  • Page 31 function at maximum power with the D.H.W. circuit kept at between 60°C and 50°C. During the test, the hot water fau- cets must remain open. If the key are pressed during the 15 minutes of the chimney sweep func- tion, the boiler will be brought respectively to maximum and minimum power.
  • Page 32 cer is between 1 and 1.5 bar. If the load procedure has to be repea- ted several times, it is advisable to check that the seal of the heating cir- cuit is intact (check that there are no leaks). Fig. 23/a –...
  • Page 33 ALARM 10 (fig. 23/i) after the expiry of this interval of time. tion normally. When the antifreeze siphon sensor (SA) – or D.H.W. sensor L.2000 (SB) is open or – EXTERNAL PROBE ANOMALY “ DELIVERY PROBE BREAKDOWN ANO- short circuited, the display will show ano- FLASHING”...
  • Page 34 – RS-485 BOARD COMMUNICATION 71. Verify the anomaly in the cascade. ANOMALY IN MODBUS MODE “ALL 33” (fig. 23/k) When PAR 16 is different from “- -”and there is no communication between the boiler board and the RS-485 board in MODBUS mode for at least four minu- tes, the boiler stops and anomaly ALL 33 is displayed.
  • Page 35: User Instructions

    USER INSTRUCTIONS WARNINGS – In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct action. Apply only to qualified technical personnel. – Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified personnel persuant to Standard CEI 64-8.
  • Page 36 Regulation of the external sensor (fig. 25/a) If an external sensor is installed, the value of the output temperature is automatically chosen by the system, which quickly adjusts the environmental temperature on the basis of the external temperature. If you Fig.
  • Page 38 Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr) Tel. + 39 0442 631111 - Fax +39 0442 631292 - www.sime.it...

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Murelle he 35 r (m)Murelle he 35 r