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NIVELCO NIVOTRACK M-300 series Installation And Programming Manual

2-wire compact magnetostrictive level transmitter
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N I VO T R A C K
M-300, M-300 Ex series
2-wire compact
magnetostrictive level transmitter
INSTALLATION
and
PROGRAMMING MANUAL
1th Edition
0 4 0 8
Manufacturer:
NIVELCO Ipari Elektronika Rt.
H-1043 Budapest, Dugonics u. 11.
Phone.: -369-7575 ♦ Fax: -369-8585
e-mail:sales@nivelco.com ♦ www.nivelco.com
BKI 02 ATEX 278X ♦ mba3052a0600p_01 ♦ 1 / 40

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Summary of Contents for NIVELCO NIVOTRACK M-300 series

  • Page 1 INSTALLATION PROGRAMMING MANUAL 1th Edition 0 4 0 8 Manufacturer: NIVELCO Ipari Elektronika Rt. H-1043 Budapest, Dugonics u. 11. Phone.: -369-7575 ♦ Fax: -369-8585 e-mail:sales@nivelco.com ♦ www.nivelco.com BKI 02 ATEX 278X ♦ mba3052a0600p_01 ♦ 1 / 40...
  • Page 2 BASIC CONCEPT OF MEASUREMENT WITH NIVOTRACK 100 % , 20 mA (P11 ) Programmed measurement range 0% , 4mA (P10 ) L = P05 – DIST, LEVEL = L + P04 = P05 – DIST + P04 BKI 02 ATEX 278X ♦ mba3052a0600p_01 ♦ 2 / 40...

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION............................................5 2. ORDER CODE ...............................................6 2.1 D ..............................................7 IMENSIONS 3. TECHNICAL DATA............................................9 3.1 A ............................................11 CCESSORIES 3.2 AC ..................................11 ONDITIONS ONDITIONS OF X APPLICATION 3.3 T ...........................................12 EMPERATURE CLASSES 3.4 M ........................................12 AINTENANCE AND REPAIR E 4. INSTALLATION ............................................13 4.1 M ...............................................13 OUNTING...
  • Page 4 BKI 02 ATEX 278X ♦ mba3052a0600p_01 ♦ 4 / 40...

  • Page 5: Introduction

    Thank you for choosing NIVELCO. We are sure that you will be satisfied throughout its use! 1. INTRODUCTION Application Operating principle The magnetostrictive transmitter is using the special feature of the NIVOTRACK M-30 series working on the magnetostrictive principle are magnetostrictive wire spanned in the rigid or flexible probe.

  • Page 6: Order Code

    2. ORDER CODE NIVOTRACK – – ROBE OUSING OMINAL LENGTH UTPUT UMBER OF FLOATS ROCESS CONNECTION Transmitter Tube 1” BSP Aluminium 4 … 20 mA / 1x float Transmitter+display Tube 2” BSP Plastic 0,1 m 4 ... 20 mA, HART / 1x float Tube 1”...

  • Page 7: Dimensions

    2.1 D IMENSIONS IGID TUBE TRANSMITER LEXIBLE TUBE TRANSMITTER WITH THREADED PROCESS CONNECTION WITH SLIDING SLEEVE PROCESS CONNECTION M A … M C M D … M G M K… M N… Position "A" Max. ~100 Position "B" Position "A" Max.
  • Page 8 IGID TUBE TRANSMITER LEXIBLE TUBE TRANSMITTER WITHOUT PROCESS CONNECTION WITHOUT PROCESS CONNECTION MTU… MBU… MEU… MGU… Position “A” Max.~100 L =L +C/2+100 Position “A” Max.~100 Position “B” 130 (Ex:146) Position “B” 130 (Ex: 146) Flange with Flange with sliding sleeve sliding sleeve Sliding sleeve Sliding sleeve...

  • Page 9: Technical Data

    3. TECHNICAL DATA IGID TUBE VERSION LEXIBLE TUBE VERSION IGID PLASTIC VERSION M A..., M C…, M D..., TYPE M K… MEU… M G…, MTU…, MBU… M N… MGU… Measured process values Level; two float version: interface level, level difference Nominal length (L) 0.5 m …4.5 m 2 m …...
  • Page 10 -6Ex -AEx -CEx -8Ex -BEx -DEx Type -GEx -JEx -LEx -HEx -KEx -MEx II 1 G EEx i IIB T6…T4 II 1/2 G EEx d i IIB T6…T4 0,5…5m 0,5…5m Ex marking II 2 G EEx d IIB T6…T4 II 1 G EEx i IIA T6…T4 II 1/2 G EEx d i IIA T6…T4...

  • Page 11: Accessories

    CCESSORIES 3.1 A Csak az M K és M N típushoz User’s manual, 1 pc weight Warranty certificate, 1 pc M 10 nut Certificate, of confornmity 1 pc M 10 spring washer Installation and programming manual 1 pc M 10 washer 2 pcs conduit 1 pc spacer (for float 52 mm only)

  • Page 12: Temperature Classes

    EMPERATURE CLASSES 3.3 T PPER TEMPERATURE LIMITS OWER TEMPERATURE LIMITS MBIIENT EDIUM X MARKING EMPERATURE EMPERATURE EMPERATURE CLASS d+ia -..., -... - 40 °C - 40 °C - 40 °C M A -..., M C – +80 °C M D -..., M G -...

  • Page 13: Installation

    These affects can be attenuated in applications with rigid tube probes by the use of stilling pipe along the whole probe. Kindly consult Nivelco distributor! To ensure consistent and durable operation the process fluid should be free of suspended solids or materials, which could stick between the float and the guide tube.

  • Page 14: Wiring

    Attention! In order to avoid damaging the probe do not put it to torsion when installing or removing the unit. Therefore, special care has to be taken when the process connection is being screwed into or out of the flange. The best is to hold the rigid part of the probe with a suitable tool as long as the process connection is tightened to its place Sliding sleeve must not be loosened during operation.

  • Page 15: Wiring Of Ex Certified Units

    WIRING OF X C ERTIFIED UNITS 4.2.1 Nem Ex 200mV Nem Ex MultiCONT With HART Ordinary With MULTICONT 4.3 L OOP CURRENT CHECKING After removing the cover and the display module the actual loop current can be measured with an accuracy of 0,5 % by connecting a voltmeter (in the range of 200 mV) to the points indicated on the drawing above 5.

  • Page 16: Programming Without Display Module

    The unit will measure during programming in accordance with the previous parameters. The new, modified parameters will only be effective after returning to the Measurement Mode If the transmitter is left in Programming Mode by mistake, it will automatically return to Measurement Mode after 30 minutes and will operate with the parameters entered during the last completed programming.
  • Page 17 Assignment of low (0%, minimum) level to 4 mA Action LED state following the action 1) Check for a stable surface Stable surface, transmitter programmable 2) Press NEXT keys steadily NIVOTRACK in programming mode Tank should be filled up to the level which is to be assigned to the current output of 4 mA.
  • Page 18 Action LED state following the action 1) Press key steadily NIVOTRACK in programming mode 2) Press and keep DOWN – hold last value so any of the keys ENTER – 3.8 mA NEXT – 22 mA 3) Release keys Programming completed Damping time setting (Check for a stable surface as above) Action LED state following the action...

  • Page 19: Programming With The Sap-201 Display Module

    ROGRAMMING WITH THE ISPLAY ODULE 5.2 P SAP-201 D The NIVOTRACK should be adjusted to the process by programming the parameters. The SAP-201 Display Module can be used to display the parameters during Dugaszolható kijelző egység programming and measurement values during measurement.. Gyorsprogramozás (QUICKSET) (5.2.4) Recommended for fast programing of the following 6 basic parameters Selection of the engineering units for the display (Metric or US)

  • Page 20: Steps Of Programming By The Sap-20 Display Module

    5.2.2 Steps of prog ramming by the SAP-20 Display Module Programming will be performed by pressing and releasing the relevant one or two keys (simultaneously). Programming steps below are for the overview only, detailed description is under 5.2.4 and 5.2.5. Single key pressing ENTER to select parameter address and go to parameter value...

  • Page 21: Indications Of The Sap-201 And Led Status

    If the modification of the parameter value is not accepted i.e. the parameter value keeps blinking after pressing ENTER the modified value is either out of the range, or the code entered is not a valid code 5.2.3 Indications of the SAP-201 and LED Status LED indication VALID-LED lit in case of stable surface...

  • Page 22: Quickset

    5.2.4 QUICKSET Recommended as a simple and fast way to start up NIVOTRACK. QUICKSET programming (aided by 6 screens) is used in uncomplicated level metering applications to set the 6 basic parameters. The other parameters can only be modified in the Full Parameter Access Mode see 5.2.2 (P01).
  • Page 23 Screens Actions APplication xx= select “EU” (European) for metric or “US” for US engineering units (Use UP / DOWN keys) yy= indicating “Li” for liquids AP :xxyy DEFAULT: EU Warning: Changing of this parameter will result in loading the full parameter set with the values of the factory default with the corresponding engineering units.

  • Page 24: Full Parameter Access

    Screens Actions 20 mA xxxx – level value assigned to 20 mA current output Manual: set level value (Use UP / DOWN / NEXT keys) and save it (by ENTER 20 :xxxx Automatic: use the “GET LEVEL” function (UP + DOWN ) to obtain actual measured value with level in tank or a fixed target, i.e.
  • Page 25 Measuring is going on during programming in accordance with the old parameter set. New parameter set will be valid after returning to the Measurement to the Programming Mode. Steps and indications of the Full Parameter Access programming mode pressing Keys while Parameter Address is blinking while Parameter Value is blinking Save the modification of the Parameter Value and return...

  • Page 26: Parameters - Descriptions And Programming

    6. PARAMETERS – DESCRIPTIONS AND PROGRAMMING EASUREMENT ONFIGURATION 6.1 M P00: - cba Application/Engineering Units Changing of this parameter will result in loading the full parameter set with the values of the factory default with the corresponding engineering units. Thus reprogramming may be necessary! Operating (measurement) mode Liquid level measurement Engineering units...
  • Page 27 P01: - - ba Measurement Mode – Bargraph Parameter value „a” will determine the basic measurement value that will be displayed and proportional with the current output. Depending on the value of “a” process values as listed in the 3d column can also be displayed by pressing NEXT .
  • Page 28 P03: - - - a Values displayed - Rounding It is important to keep in mind that the instrument is measuring distance and all other variables will be calculated from this basic measurement. Displayed VOL Decimal point will be shifted with increasing value displayed. (See table at the Displayed Value Display Format left).
  • Page 29 Zero point distance from the tank bottom (H) (Zero offset of the unit) This parameter is for arranging zero offset which represents virtual expansion of the measurement range. Obviously measurement will only be performed in the range, therefore in case of zero offset, displayed value will always be over zero and analogue output over 4 mA. Should zero offset not be required this parameter will be unchanged.

  • Page 30: Current Output

    URRENT UTP UT 6.2 C P10: Value (of distance, level, volume or flow) assigned to 4 mA current output P11: Value (of distance, level, volume or flow) assigned to 20 mA current output Values are interpreted according to P01(a). Please note that in case of programming for (LEV or VOL) % measurement the min and max value has to be entered in the relevant engineering units of LEV (m, ft) or VOL (m , ft Assignment can be made so that the proportion between the change of the (measured or calculated) process value and the change of the current...

  • Page 31: Easurement Ptimisation

    EASUREMENT PTIMISATION 6.3 M P20: - - - a Damping This parameter can be used to reduce unwanted fluctuation of the display and output. Damping LIQUIDS time None/moderate Heavy/dense fume or (seconds) fume or waves turbulent waves no filter applicable not recommended recommended applicable...

  • Page 32: Volume Measurement

    OLUME EASU REMENT 6.4 V P40: - - ba Tank shape Tank shape Also to be set Standing cylindrical tank shape (value of “b” as below) P40 (b), P41 Attention! Standing cylindrical tank with conical bottom P41, P43, P44 The value „a” determining the shape of the tank should be Standing rectangular tank (with chute) P41, P42, (P43, P44, P45)

  • Page 33: 32-Point Linearisation

    OINT INEA RISATION 6.5 32-P P47: - - - a Linearisation Linearisation is the method of assigning requested (calibrated or calculated) values to level values measured by the transmitter, where the assignment will be defined by data pairs. This can be used (as LEVEL VOLUME conversion) for instance in case of a horizontal, cylindrical tank Linearisation...

  • Page 34: Informational Parameters (Read Out Parameters )

    Conditions of correct programming of the data pairs Left column “L” Right column “r” L(1)= 0 r(1) L(i) r(i) L(j) r(j) The table must always start with: L(1)= 0 and r(1)= value (assigned to 0 level) The table must be ended either with the 32 data pair i.e.

  • Page 35: Service Parameters

    ERVICE PARAM ETERS 6.7 S P80: Current output test (mA) Going to this parameter, the actual current output (corresponding to the measured process value) will be displayed. By pressing ENTER (now blinking) current value can be set for any value between 3,9 and 20.5 mA. The current output has to show the same value which can be checked by an ampere meter, according to the description under 4.4.

  • Page 36: Access Lock

    CCESS 6.9 A P99: dcba Access Lock by Secret Code The purpose of this feature is to provide protection against accidental (or intentional) re-programming of parameters. The Secret Code can be any value other than 0000. Setting a Secret Code will automatically be activated when the EchoTREK is returned to the Measurement Mode. If the Secret Code is activated, the parameters can only be viewed, this is indicated by the a flashing colon “:”...

  • Page 37: Error Codes

    7. ERROR CODES Error Code Error description Causes and solutions Memory error Contact local agent Probe failure Contact local agent Hardware (EEPROM communication) error Contact local agent Display overflow Check settings Probe or calibration error (level in the dead band) Check installation and calibration The measurement is at the reliability threshold.

  • Page 38: Parameter Table

    8. PARAMETER TABLE Par. Page Description Value Par. Page Description Value d c b a d c b a Applied. engineering units N.A. Measurement Mode N.A. Calculation units N.A. Rounding N.A. Maximum Measuring Distance Specific gravity Zero point distance from the high-end N.A.
  • Page 39 Par. Page Description Value Par. Page Description Value d c b a d c b a N.A. N.A. N.A. N.A. N.A. Current generator test N.A. N.A. Overall operating hours of the unit N.A. Time elapsed after last switch-on N.A. N.A. Simulation mode N.A.
  • Page 40 November 2004. NIVELCO reserves the right to change technical data without notice. BKI 02 ATEX 278X ♦ mba3052a0600p_01 ♦ 40 / 40...

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Nivotrack m-300 ex series

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