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Summary of Contents for KaVo OP 3D Vision
- Page 1 KaVo OP 3D Vision Service Manual Cone Beam 3D + 2D Panoramic Dental Imaging System...
- Page 2 KaVo OP 3D Vision Service Manual IMPORTANT! . . . X-RAY PROTECTION X-ray equipment may cause injury if used improperly. The instructions contained in this manual must be read and followed when installing this scanner. The scanner provides a high degree of protection from unnecessary X-radiation. However, no practical design can provide complete protection, nor prevent operators from exposing themselves or others to unnecessary radiation.
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Page 3: Table Of Contents
ABLE OF ONTENTS Chapter 1 - Corrective Action Replace External Fuses ..............1-1 Panel Cover ..................1-2 Chapter 2 - Illustrated Parts Breakdown System Assemblies ................2-2 System Assembly Parts List .................. 2-3 Overhead Assembly ................2-4 Overhead Assembly Parts List ................2-5 Rotation Drive Assembly ..............2-6 Rotation Drive Assembly Parts List ............... - Page 4 KaVo OP 3D Vision Service Manual SmartScan STUDIO Manager Settings Window ......3-10 Product Version ..................... 3-10 Rescan ........................3-10 Chapter 4 - Service Account Menu Log In ....................4-1 Run Utilities ..................4-2 Roll-Off ........................4-2 Chapter 5 - IEC Command Codes Home Commands ................5-1...
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Page 5: Chapter 1 - Corrective Action
Chapter Corrective Action Replace External Fuses Four external fuses are located on the back of the overhead. WARNING To avoid electrical shock, remove power from the system before removing fuses. Do not touch the metal parts of the fuse holder until fully removed from the system. Touch the plastic cap only. 1. -
Page 6: Panel Cover
Corrective Action Panel Cover The panel cover on the receptor panel fits very tightly over the panel. If this panel cover is removed and re-installed for any reason, perform the following: • Crosshair Laser Adjustment Panel • Chair Calibration Cover •... -
Page 7: Chapter 2 - Illustrated Parts Breakdown
Chapter Illustrated Parts Breakdown This chapter provides replacement part numbers. Ensure power is removed before servicing the scanner. WARNING High voltage is present in the scanner. Remove power from scanner before removing covers or cables. To avoid personal injury from electrical shock, do not operate the system with any covers open or cables removed. -
Page 8: System Assemblies
KaVo OP 3D Vision Service Manual System Assemblies 032-0358-EN Rev B... -
Page 9: System Assembly Parts List
Illustrated Parts Breakdown System Assembly Parts List Item Part No. Description 1.007.6265 Wall Stabilizer (not shown) 1.006.5157 Upper Cover BHCS #8-32 x 3/8 Long 1.013.0489 Resident Indicator Panel 1.011.1964 Receptor Assembly 1.013.1578 Chair Assembly 1.011.4086 Leveler - 3/8-16 LG HX BC 1000# Cap 0.830.0200 Leveler - 3/8-16 LG BC 1000# Cap 1.011.4014... -
Page 10: Overhead Assembly
KaVo OP 3D Vision Service Manual Overhead Assembly 15 18 15 17 15 16 032-0358-EN Rev B... -
Page 11: Overhead Assembly Parts List
Illustrated Parts Breakdown Overhead Assembly Parts List Item Part No. Description 1.006.3077 24V Power Supply 0.830.0360 Hook and Loop Fastener #10-32 Nut 1.006.3078 2520 Varian Power Supply 0.830.0360 Hook and Loop Fastener #10-32 Nut 1.007.1007 Limit Switches (set) 0.830.2548 Spindle Assembly 1.006.5842 Rotation Stepper Motor 0.830.0457... -
Page 12: Rotation Drive Assembly
KaVo OP 3D Vision Service Manual Rotation Drive Assembly 032-0358-EN Rev B... -
Page 13: Rotation Drive Assembly Parts List
Illustrated Parts Breakdown Rotation Drive Assembly Parts List Item Part No. Description SHCS #10-24 x 5/8 Long Split Washer #10 1.007.4102 Drive Gear 1.006.8180 Gear Encoder Disk 1.007.4105 Gear Clamp 1.007.4106 Rotation Motor Bracket 1.007.4107 Al. Round Spacer 1.007.3996 Gear Encoder Split Washer #6 SHCS #6-32 x 1/2 Long 1.005.8631... -
Page 14: X-Ray Source Assembly
KaVo OP 3D Vision Service Manual X-Ray Source Assembly 032-0358-EN Rev B... -
Page 15: X-Ray Source Assembly Parts List
Illustrated Parts Breakdown X-Ray Source Assembly Parts List Part No. Item Description 0.830.4966 Rear X-Ray Source Cover Assembly BHCS #8-32 x 1/2 Long SHCS 1/4-20 x 1 Long Split Washer 1/4 1.005.8633 Tube Head Assembly 1.005.8622 Cross Laser Assembly 0.830.0492 Cross Laser Mirror BHCS #6-32 x 1/4 Long Split Washer #10... -
Page 16: Flip Receptor Panel Assembly
KaVo OP 3D Vision Service Manual Flip Receptor Panel Assembly Panel Side Panel Drive Side 032-0358-EN Rev B 2-10... -
Page 17: Flip Receptor Panel Assembly Parts List
Illustrated Parts Breakdown Flip Receptor Panel Assembly Parts List Item Part No. Description 1.009.9646 Cover, Receptor Panel 1.009.9456 2520DX Receptor Panel 0.830.0627 Mounting Plate, Receptor 2520D Flat Soc. Hd. M5 1.011.1955 Rear Receptor Cover Assy 1.007.4114 Stop Screw 1.007.4001 Drive Screw Assembly SHCS M3 x 8mm Long 1.005.8630 Flip Stepper Motor... -
Page 18: Chair Assembly
KaVo OP 3D Vision Service Manual Chair Assembly See Upper Chair Assembly 032-0358-EN Rev B 2-12... -
Page 19: Chair Assembly Parts List
Illustrated Parts Breakdown Chair Assembly Parts List Item Part No. Description 1.007.4118 Chair Receptacle Plate Assembly 1.006.6066 Patient Alignment Board 1.007.4119 Patient E-Stop External Cable 1.007.4121 Chair Junction Cable SHCS 1/4-20 x 5/8 Long 1/4 Split Washer 1.007.4122 Rail 0.830.2024 Slider Plate 1.007.4125 Wheel... -
Page 20: Upper Chair Assembly
KaVo OP 3D Vision Service Manual Upper Chair Assembly 032-0358-EN Rev B 2-14... -
Page 21: Upper Chair Assembly Parts List
Illustrated Parts Breakdown Upper Chair Assembly Parts List Item Part No. Description 1.007.3598 Clamp Knob 1.007.3029 Support Plate Nylon Flat Washer 5/16 ID - 3/4 OD 1.007.4135 Clamp Plate SS 5/16-18 x 1.25 Long SHCS 1/4 - 20 x 5/8 Long Flat Washer 1/4 1.007.4136 Slider Block... - Page 22 KaVo OP 3D Vision Service Manual 032-0358-EN Rev B 2-16...
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Page 23: Chapter 3 - Software Backup And Restore, Recovery, And Updates
Chapter Software Backup and Restore, Recovery, and Updates Backup and Restore FBackup is a utility for backing up and restoring files on the scanner controller. The utility has both a Backup wizard and a Restore wizard that walks you through the process of selecting the files and location for each operation. - Page 24 KaVo OP 3D Vision Service Manual 4. On the New Backup Wizard, complete the following: a. Enter a name for the backup job. b. Select Local to save to the USB device. c. Select drive location of the USB device.
- Page 25 Software Backup and Restore, Recovery, and Updates 6. Ensure Make Full and Encrypt No options are selected. Press Next. 7. Ensure Manually option is selected. Press Save, then select Save and run. Backup job parameters are saved and job executes. A progress bar is displayed at the bottom of the window.
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Page 26: Restore Files
KaVo OP 3D Vision Service Manual Restore Files 1. Install USB-connected device containing the files to be restored to a USB port on the scanner controller. 2. Select Backup & Restore from menu. 3. Select backup job to be restored from left side of window. -
Page 27: Restore Operating Environment
Software Backup and Restore, Recovery, and Updates Restore Operating Environment The operating system image on the scanner controller (model 800137) is pre-loaded at the factory. Sites receive a USB Flash Drive (UFD) of this image. Follow the procedures below in case the operating environment must be restored. -
Page 28: Software Updates
KaVo OP 3D Vision Service Manual 4. Select Start. A warning is displayed that the disk will be erased on the PC. 5. Select Continue. A message displays stating the disk will be erased. 6. Select Continue again. The disk is erased and software installation begins. -
Page 29: Update Clinical Software
Software Backup and Restore, Recovery, and Updates 6. Select Upgrade from the Select Action drop-down menu. 7. Select Start. A warning is displayed that the inactive partition on the PC will be erased. 8. Select Continue when prompted. The software update continues and status is displayed. 9. -
Page 30: Copy A License File For V-Series Upgradeable Systems
KaVo OP 3D Vision Service Manual Prior to beginning the update, ensure that the system is operational and all network connections exist and are valid. Previous settings and locations are retained, so it is important to know that the system is fully operational before beginning the update. -
Page 31: Smartscan Studio Manager Status Indicators
Software Backup and Restore, Recovery, and Updates SmartScan STUDIO Manager Status Indicators SmartScan STUDIO Manager displays three status indicators in the top, right- hand corner of the display. Move the mouse over the indicator to display more detail about the status condition. Scanner - indicates status of the connectivity between the workstation running SmartScan STUDIO Manager and the scanner controller. -
Page 32: Smartscan Studio Manager Settings Window
KaVo OP 3D Vision Service Manual 9. Select Continue. A message is displayed that the UFD drive will be erased, and the software will be copied. 10. Select Continue. The UFD is erased, then the copy operation begins. NOTE: The copy operation takes approximately 30 minutes, depending on the size of the update. -
Page 33: Chapter 4 - Service Account Menu
Chapter Service Account Menu Log In Service personnel are assigned specific service account access when logging into SmartScan STUDIO on the scanner controller. To log in: 1. Enter your user name and password. 2. Press to log into service menu. Option Purpose Acquire exam images and access Utilities. -
Page 34: Run Utilities
KaVo OP 3D Vision Service Manual Run Utilities 1. Select Acquire from the menu. 2. Press to access Utilities menu. Option Description PanelCal Refer to Installation Manual. ShutterCal ChairCal GeoCal QA Line Pair QA Material QA Air Water QA Pan Reprocess Exam Refer to User Manual. -
Page 35: Chapter 5 - Iec Command Codes
Chapter IEC Command Codes Home Commands Home Beam Limiter Homes all four shutters; right, left, top and bottom. At the completion of this command the shutters are all open and at a position of zero. Upon completion of the HB command it is recommended to move all four shutters to a position of 10 steps. -
Page 36: Read Commands
KaVo OP 3D Vision Service Manual Move Rotation Command syntax: MR Distance Speed (Example: MR 35000 1000) Distance: 35000 to 733333 Speed: 1000 to 65000 Move Rotation in Degrees Command syntax: MRD Target Speed (Example: MRD 180 1000) Target: -40 to 430 degrees... - Page 37 IEC Command Codes The Read Input register command returns a 23-bit integer of packed bits indicating which inputs are set. Results returned in format: OK xxxx The table below documents the values for the occurrence of each input as a single occurrence.
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Page 38: Set Commands
KaVo OP 3D Vision Service Manual Read Platform position = Reads the platforms stepper motor position. Results returned in format: OK xxxxx The home position is the back of the gantry with a position of 1500. Front on the large field of view is ~70,000 and on the medium field of view it is ~79,000. Each millimeter of distance will move the motor 1,008 steps. -
Page 39: X-Ray Commands
IEC Command Codes X-ray On: Typically equals 1. 0 to (Ticks per frame - 1) X-ray Off: Greater than X-ray On and less than (Ticks per frame - 1) Set as needed for desired length. 50,000 = 1 (ms) Panel Readout: 0 to (Ticks per frame - 1). Typically set the same as X-ray Off, except for continuous X-ray mode. - Page 40 KaVo OP 3D Vision Service Manual Clear Exception Register Command syntax: CE Note that the exception register will not reset, if the exceptional condition is persisting regardless of the request to clear the register. This is most commonly observed when one of the motors is not in the home position.
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Page 41: Chapter 6 - Safety Checks
Chapter Safety Checks Recommended Safety Checks The safety checks in this chapter must be performed on systems installed in locations that must comply with VDE 0751-1 and/or IEC 62353 standards. They are recommended for all other installations. Safety checks are required by standard after: System Repair •... -
Page 42: Test Equipment/Forms Required
KaVo OP 3D Vision Service Manual Test Equipment/Forms Required The following are required to perform the safety tests: Fluke 1507 - Insulation Tester, or • Low Impedance or Bonding Meter capable of supplying 200 mA into 500 milliohm (open •... -
Page 43: Insulation Resistance
Safety Checks 3. Set up Fluke 1507 meter and zero out meter: a. Insert connector for red probe in receptacle on meter. b. Insert connector for black clamp in COM receptacle. c. Set switch to (ZERO) position. d. Place black clamp on red probe to short probes. e. - Page 44 KaVo OP 3D Vision Service Manual 3. Set up Fluke 1507 meter: a. Insert connector for red probe in V INSULATION receptacle on meter. b. Insert connector for black clamp in COM receptacle. c. Set switch to 500 V. 4. At scanner, place black clamp on grounded metal part.
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Page 45: Earth Leakage Current
Safety Checks Earth Leakage Current Purpose: Measures the earth leakage current. Test Equipment: Fluke 360 Leakage Current Clamp Meter Acceptable Value: Less than or equal to 0.5 mA. WARNING High voltage is present in the scanner. Use care while performing this procedure. 1. - Page 46 KaVo OP 3D Vision Service Manual g. When prompted, press the Scan button on the operator control box. Verify that an audible alarm sounds and the X-ray light illuminates on the operator control • box and the scanner during radiation exposure.
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Page 47: Test Results Form
Safety Checks Test Results Form Testing organization: Test before putting into service (reference value): Recurrent test: Name of testing person: Test after repair: Responsible organization: ID-Number: Equipment: Production No./Serial Nr.: Type: Class of protection: Manufacturer: Mains connection: Applied part type: Accessories: Complies: Test:... - Page 48 KaVo OP 3D Vision Service Manual 032-0358-EN Rev B...
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Page 49: Chapter 7 - System Schematics
Chapter System Schematics This chapter is used to provided system schematics. Ensure power is removed before servicing the scanner. WARNING High voltage is present in the scanner. Remove power from scanner before removing covers or cables. To avoid personal injury from electrical shock, do not operate the system with any covers open or cables removed. - Page 50 KaVo OP 3D Vision Service Manual Schematic - Sheet 1 of 3 032-0358-EN Rev B...
- Page 51 System Schematics Schematic - Sheet 2 of 3 032-0358-EN Rev B...
- Page 52 KaVo OP 3D Vision Service Manual Schematic - Sheet 3 of 3 032-0358-EN Rev B...
- Page 54 Kaltenbach & Voigt GmbH Imaging Sciences International LLC Bismarckring 39 1910 North Penn Road 88400 Biberach, Germany Hatfield, PA 19440 USA Tel: +49 7351 56 0 Tel: 1-215-997-5666 Fax: +49 7351 56 1488 Fax: 1-215-997-5665 E-mail: info@kavo.de 032-0358-EN Rev B 2017 October 1...
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