KaVo MASTERsurg LUX Wireless Technician's Instructions
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KaVo MASTERsurg LUX Wireless Technician's Instructions

KaVo MASTERsurg LUX Wireless Technician's Instructions

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MASTERsurg LUX Wireless - 1.009.1200

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Summary of Contents for KaVo MASTERsurg LUX Wireless

  • Page 1 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200...
  • Page 2 Distributed by: Manufacturer: KaVo Dental GmbH KaVo Dental GmbH Bismarckring 39 Bismarckring 39 88400 Biberach 88400 Biberach Germany Germany Phone +49 (0) 7351 56-0 www.kavo.com Fax +49 (0) 7351 56-1488...

  • Page 3: Table Of Contents

    2.4 Safety instructions ..........................10 3 Product description............................13 3.1 Intended use ............................13 3.2 Technical Specifications MASTERsurg LUX Wireless ................14 4 Assembling and disassembling the cladding....................16 4.1 Removing the bottle holder........................16 4.2 Open the device............................. 16 5 Functional relationships..........................
  • Page 4 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 Table of contents 6.2.13 Footcontrol ..........................24 6.2.14 Foot control calibration......................24 6.2.15 Touchtest ..........................24 6.2.16 Select device version (from software version 1.30) ..............25 6.2.17 S600 Run-in (from software version 1.40) ................25 7 Service-Check ..............................

  • Page 5: User Instructions

    CE mark (European Community). A product bearing this mark meets the re- quirements of the pertinent EC directives, i.e. the standards applicable in Europe. 1.1.3 Target group This document is for service technicians who have been trained by KaVo for the product. 5 / 54...

  • Page 6: Service

    12 months from the date of purchase, subject to the following conditions: Upon justified complaints of flaws or a short delivery, KaVo will make good its war- ranty by replacing the product free of cost or repairing it according to the customer's wishes.

  • Page 7: Damage In Transit

    Dispose of and recycle the sales packaging appropriately in accordance with current packaging regulations, employing waste management or recycling companies. Com- ply with the comprehensive return system. KaVo has had its sales packaging licensed for this purpose. Please comply with the regional public waste-disposal system.

  • Page 8: Information On The Packaging: Storage And Transportation

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 1 User instructions | 1.4 Transportation and storage 3. Do not use a damaged product. Note If the recipient fails to comply with any of the above-mentioned obligations, the damage will be considered to have arisen following delivery (in accordance with CMR law, Chapter 5, Art.

  • Page 9: Safety

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 2 Safety | 2.1 Description of safety instructions 2 Safety 2.1 Description of safety instructions 2.1.1 Warning symbol Warning symbol 2.1.2 Structure DANGER The introduction describes the type and source of the hazard.

  • Page 10: Disposal Of Electronic And Electrical Devices

    2 Safety | 2.3 Disposal of electronic and electrical devices Note KaVo cannot guarantee the compliance of accessories, cables, and other compon- ents not supplied by KaVo with the EMC requirements of IEC 60601-1-2 (DIN EN 60601-1-2). 2.3 Disposal of electronic and electrical devices...
  • Page 11 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 2 Safety | 2.4 Safety instructions CAUTION Electrical sparks in the product. Explosion and/or fire. ▶ Do not use product in areas subject to an explosion hazard. ▶ Do not operate the product in an oxygen-enriched atmosphere.
  • Page 12 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 2 Safety | 2.4 Safety instructions CAUTION Electrostatic discharge. Destroys electronic components. ▶ Discharge your hand before you touch electronic components. 12 / 54...

  • Page 13: Product Description

    The MASTERsurg LUX Wireless is approved for use in surgical theatres. This KaVo product is intended only for use in the field of dentistry, for surgery to ex- pose and dissect oral tissue structures or endodontic treatments (e.g. periodontal gap, gingiva, bone, jaw, extractions, implantations) and must be used by expert medical staff only.

  • Page 14: Technical Specifications Mastersurg Lux Wireless

    Any waste which is generated must be recycled or disposed of in strict compliance with all applicable national regulations in a manner which is safe both for people and the environment. If you have any questions regarding proper disposal of the KaVo product, please contact the KaVo branch. Note A recycling pass can be downloaded from www.kavo.com.

  • Page 15: Transportation And Storage Conditions

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 3 Product description | 3.2 Technical Specifications MASTERsurg LUX Wireless Transportation and storage conditions Ambient temperature -20 ℃ - +50 ℃ Relative humidity 5% - 95% Air pressure 700 hPa - 1,060 hPa...

  • Page 16: Assembling And Disassembling The Cladding

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 4 Assembling and disassembling the cladding | 4.1 Removing the bottle holder 4 Assembling and disassembling the cladding 4.1 Removing the bottle holder ▶ Press down the click-stop knob on the bottom side of the unit and pull off the bottle holder ①...

  • Page 17: Functional Relationships

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 5 Functional relationships | 5.1 Description of switching power supply 5 Functional relationships 5.1 Description of switching power supply Switching power supply ① Output +36 V ② Output mass ③ Output earthing (green-yellow) ④...

  • Page 18: Description Of Control Board

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 5 Functional relationships | 5.2 Description of control board 5.2 Description of control board Control board ① X1: Connector for supply voltage of ② F2: Miniature fuse T6,3L250V, 5x20 switching power supply 36 V...

  • Page 19: Firmware Update

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 5 Functional relationships | 5.3 Firmware update Motor terminal strip in detail ① Black: Motor phase U ② Blue: Motor phase V ③ Brown: Motor phase W ④ White: LED supply cable minus (-) ⑤...

  • Page 20: Measurements And Settings

    Note The handpiece must be attached for calibration. One-touch calibration should be carried out only with KaVo surgical handpieces with a transmission ratio of 16:1, 20:1 or 27:1. The one-touch calibration cannot be carried out with third-party handpieces or handpieces with different transmission ratios.

  • Page 21: Service Menu

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 6 Measurements and settings | 6.2 Service menu 6.2 Service menu 6.2.1 Starting and closing the service menu ▶ Press the back key for a long time, until the device settings are shown.

  • Page 22: Operating Time

    The "Service Date" service menu displays the due date of the next service check. Once a service check is completed, the date for the next service check can be set. KaVo recommends performing the service check every two years together with the safety check.

  • Page 23: Voltages

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 6 Measurements and settings | 6.2 Service menu 6.2.8 Voltages The "Voltages" service menu displays the phase voltages of the motor. The phase voltages must be distributed evenly. No clearly higher or lower voltage must be ap- plied to any of the phases.

  • Page 24: Keytest

    Run the calibration in the absence of the handpiece. 6.2.12 Keytest The "Keytest" service menu cannot be used for the MASTERsurg LUX Wireless. 6.2.13 Footcontrol The "Footcontrol" service menu can be used to test the keys/potentiometer in the foot control.

  • Page 25: Select Device Version (From Software Version 1.30)

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 6 Measurements and settings | 6.2 Service menu Errors related to touch input can be checked with the touch analysis in the "Touch test" service menu. For this purpose, touch the display surface or draw lines and com- pare the actual position to the position displayed by the device.

  • Page 26: Service-Check

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 7 Service-Check | 6.2 Service menu 7 Service-Check The MASTERsurg LUX Wireless unit notifies the user that the 2-year service check is due by the following means: Symbol Description Service check is soon due.

  • Page 27: Checking The Torque Display

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 7 Service-Check | 7.1 Checking the torque display 7.1 Checking the torque display ▶ Select program step "Free use", set 300 rpm and 0.85 Ncm torque. The "torque test control unit" (Mat. no. 1.005.0608) is used to check for torque.

  • Page 28: Checking The Torque

    The coloured area of the rotor wheel must align with the zero line of the adjusting wheel. ð If the thresholds are not reached, the test device must be sent to KaVo Service for repair. 7.1.3 Checking the torque ▶ Connect the motor to the "torque test control unit".
  • Page 29 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 7 Service-Check | 7.1 Checking the torque display ① Zero line of the adjusting wheel ② Coloured area of the rotor wheel ▶ Rotate to motor a full turn. ð The coloured area of the rotor wheel must remain aligned with the zero line of the adjusting wheel during the entire rotation.

  • Page 30: Repair And Replacement Of Components

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 8 Repair and replacement of components | 8.1 Replace the power supply 8 Repair and replacement of components 8.1 Replace the power supply ▶ Disconnect the cable connection ③ of unit connection socket ④ and board.

  • Page 31: Replace The Control Board

    ▶ Dismantle the spacer ②. Note After any replacement of the control board on an OEM device, the device version matching the rating plate must be selected in the service menu. "KaVo" is selected as the default of the replacement board. See also: 2 6.2.16 Select device version (from software version 1.30), Page 25...

  • Page 32: Replace The Pump

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 8 Repair and replacement of components | 8.3 Replace the pump 8.3 Replace the pump ▶ Remove the EJOT screws ① with screwdriver Torx TX 20. ▶ Take off the pump ② and take the driver pin ③ off the pump axis.

  • Page 33: Remove Foot Control Keypad

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 8 Repair and replacement of components | 8.6 Remove foot control keypad 8.6 Remove foot control keypad ▶ Pull the button bar ① including the pump button, program button, and motor direc- tion button slightly upwards and take it off the foot control.

  • Page 34: Safety Check - Test Instructions

    Note If several medical electrical devices (ME device) or electrical devices from several manufacturers combined into a system are connected to the KaVo dental unit, the manufacturer data contained in the instructions for use for all products subject to the safety checks must also be noted.

  • Page 35: Notes For Medical Electrical Systems

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 9 Safety check - Test instructions | 9.1 Introduction Note The following tests and measurements must be documented, for example in the medical device book. We recommend using the templates at the end of the docu- ment.

  • Page 36: Components Of The Safety Check

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 9 Safety check - Test instructions | 9.2 Instructions for the safety check 9.1.3 Components of the safety check Visual inspection Optical appraisal of the safe and usable condition of the medical device and its ac- cessories.

  • Page 37: Measurements

    ▶ Check if all safety-related markings (plates and labels) are present and legible. ▶ Check if the rating plate and serial number plates are present and legible. The rating plates of the MASTERsurg LUX Wireless and foot control are both affixed on the underside of the housing.

  • Page 38: Functional Test

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 9 Safety check - Test instructions | 9.2 Instructions for the safety check Note The safety tester must comply with the requirements defined in DIN EN 62353 [IEC 62353], Annex C. Note If no other specifications have been made, all values relating to voltage and current are effective values of alternating voltage, direct voltage or pulsating voltage res.

  • Page 39: Assessment And Documentation

    Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 9 Safety check - Test instructions | 9.2 Instructions for the safety check ▪ There must be no irregularities, noise or abrasion, etc., present. The following list is for exemplary purposes and makes no claim of being complete.
  • Page 40 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 9 Safety check - Test instructions | 9.2 Instructions for the safety check Unit leakage current - replacement measurement Leakage current of applied part - replacement measurement 40 / 54...

  • Page 41: Remedying Malfunctions / Error Messages

    10 Remedying malfunctions / error messages 10 Remedying malfunctions / error messages Note Before you carry out the measures described herein, the remedies described in the "Remedy of malfunctions" chapter of the IfU MASTERsurg LUX Wireless must be carried out first. Malfunction Cause Remedy ▶...
  • Page 42 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Calibration completed, but Motor is defective. error message is shown. See also: 2 RI INTRA LUX S600 LED ▶...
  • Page 43 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Start the service menu. Coolant quantity symbol Sensor on control board is has a yellow background. defective. See also: 2 6.2.1 Starting and closing the service menu, Page ▶...
  • Page 44 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Completely press down the foot pedal. Wireless foot control sym- Wireless foot control in bol has a yellow back- stand-by. See also: ground.
  • Page 45 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E5: Control board is defective. ▶ Open the device. SD card missing See also: 2 4.2 Open the device, Page 16 ▶...
  • Page 46 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E9: Time of day is initialised ▶ Open the device. Time of day was not set when the unit is being turned off.
  • Page 47 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E13: Defective control panel. ▶ Open the device. Touch operation See also: 2 4.2 Open the device, Page 16 ▶...
  • Page 48 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Event E23: Motor is defective. Motor EMF current too See also: high at One Touch Calibra-...
  • Page 49 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Check the motor and repair it, if needed. Event E31, E32, E33: Motor does not rotate or E31: Motor blocked motor is not connected...
  • Page 50 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Start the service menu. Event E38, E39: Actual speed has sign er- E38: Inverse speed ror and/or INFORM Gain See also: E39: INFORM Gain adjust- adjustment is invalid.
  • Page 51 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E47: Control board is defective. ▶ Open the device. Inverter switch (driver cir- cuitry + power element) See also: 2 4.2 Open the device, Page 16...
  • Page 52 Technician's instructions MASTERsurg LUX Wireless - 1.009.1200 10 Remedying malfunctions / error messages Malfunction Cause Remedy ▶ Remove mains plug. Event E55, E56: Control board is defective. ▶ Open the device. Motor current measuring facility See also: 2 4.2 Open the device, Page 16 ▶...

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1.009.1200

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