Advertisement
ENGINE
REMOVAL/INSTALLATION
NOTE
•
Turn the ignition switch
OTT and disconnect the battery ground
(-)
cable.
CAUTION
• Do not jack up the motorcycle using the
oil filter.
REQUISITE
SERVICE
• Exhaust
system
removal/installation
(page
2-3)
•
Fuel tank
removal/installation
(page
2-4)
•
Air cleaner case removal/installation
(page
6-3)
• Carburetor removal/installation
(page
6-4)
•
Coolant
draining (page
5-3)
• Engine
oil
draining
(location:
page 3-3,
step:
section 2 of
the
Common Service
Manual)
•
Remove the radiator lower mounting bolts and loosen the
upper
mounting bolt/nut
(page
5-5).
Swing the
radiator
forward.
•
Coolant refill
(section
5 of the Common Service
Manual)
PROCEDURE
Q'ty
REMARKS
REMOVAL ORDER
Spark plug cap
Pulse
generator
2P mini
(blue)
connector
Alternator
3P
(black) connector
Neutral switch/oil
pressure
switch 2P mini
(black)
connector
Starter
motor
cable
Engine ground cable
Water hose joint/U-ring
Clutch cable
Georshift spindle joint
•
Installation is in the
reverse order of removal.
(1)
4
(2)
1
(3)
1
(4)
1
1
(5)
On the
starter motor
(6)
1
2/2
(7)
(8)
1
(0)
At Installation, align the punch
marks
on
the
joint
and
spindle.
1
Water pump side
cover
Speedometer
cable
Drive
sprocket cover
(10)
1
>
(11)
1
(12)
1
CAUTION:
*
Make
sure
the drive
sprocket bolt
is
aligned
with the
speedometer gear
box joint
securely as shown.
(13)
Drive chain guide
Dowel pin
Water hose
Drive sprocket bolt
1
(14)
2
(1b)
1
(16)
1
NOTE:
*
Hold the motorcycle on its side stand and
shift
the
transmission in 6th
gear.
With
the brake pedal applied,
remove
(or install)
the drive sprocket
bolt.
(17)
Washer
Drive sprocket
Engine
mount
bolt
(rear/lower)
Adjusting bolt lock
nut
Adjusting bolt
Special washer
Fngino mount
bolt
(Front)/washer
Engine sub frame bolt
Engine sub frame
Engine bracket bolt
Bolt cap
Engine
mount
bolt (rear/upper)/collar
Engine assembly
1
(18)
1
Loosen the drive chain.
(i
y>
1
(20)
1
(21)
1
(22)
With
its tab facing down.
1
(23)
2/2
(24)
4
(25)
1
(26)
2
Only
remove the left/lower and right/lower bolts.
>
(27)
2
(28)
1/1
Install the collar on the left side.
Move the engine
out
of the frame
to
the left.
CAUIION:
•
Carefully align mounting points with the jack
to prevent
damage
to
mounting bolt
threads,
wire harness and
ca¬
bles.
(29)
1
-7 Q
Hide quick links:
Advertisement
