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ELECTRIC STARTER/STARTER CLUTCH
TROUBLESHOOTING
Starter
motor
will
not turn
•
Check for
a
blown
out
main or sub
fuses before servicing.
•
Make sure the battery is fully charged and in good condition.
>
Check for
loose
or poorly connected battery
ter¬
minals, and opened or
shorted
battery cable.
- ABNORMAL
Poorly connected battery terminals
Open or short circuit in battery cable
[
NORMAL
I
I
Check for
loose or poorly
connected
starter
relay switch
terminals and 4P
connector.
- ABNORMAL
Poorly connected
terminals or 4P
connector
NORMAL
*
Check
for loose or poorly
connected
starter
motor cable,
and opened
cable.
)
- ABNORMAL
Poorly
connected
motor
cable
Open circuit in
motor
cable
T
NORMAL
I
With the ignition switch "ON", push the
starter
switch
and check for a
"click" sound from the
starter
relay switch.
Connect the
starter motor
terminal
to
the bat¬
tery
positive
terminal directly.
(Because
a
large
amount
of
current
flows, do not
use thin
wires)
CLICKS
Starter
motor
turns
Starter
motor
does
not turn
♦
NO CLICK
• Faulty
starter motor
i
Loose or disconnected
starter motor
cable
Faulty
starter relay
switch
>
Disconnect
starter
relay switch
connector,
and
check the
lelay
uuil ground wire lines
as
below
for continuity:
1. Green/Red terminal-clutch switch diode
neutral switch line
(with
transmission into
neutral and clutch lever
released.)
2. Green/Red terminal-clutch switch-side
stand
switch line
(in
any gear except neutral,
and
with the clutch lever
pulled in and the side
stand
up.)
—
NO CONTINUITY-*-
Faulty
neutral switch
Faulty clutch
switch
diode
Faulty clutch switch
Faulty
side stand switch
Loose or
poor
contact
of
connector
Open circuit in wire harness
CONTINUITY
1
Connect the
starter
relay switch
connector.
With the
ignition switch ON
and the
starter
switch
pushed, measure
the
starter
relay
volt¬
age at
the
starter
switch
connector
(between
Yellow/Red
(+)
and ground
(-)).
-
NO VOLTAGE
Faulty ignition
switch
Faulty
starter
switch
Blown
out
main
or sub fuses
Loose or
poor contact
of
connector
Open circuit in wire harness
VOLTAGE APPEARED
♦
Check the
starter
relay switch operation
NORMAL
Loose or
poor
contact
of the
starter
relay
switch
connector
ABNORMAL
Faulty starter relay
switch
1
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