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BRAKES
FRONT BRAKE CALIPER
DISASSEMBLY/ASSEMBLY
(
13
(1.3, 9)
(2)
(4)
(5)
(7)
\
23
(2.3. 17)
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(
(6)
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2.5
(0.25,
1.8)
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(8)
(9)
l
(3)
£
.
F
0
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jo,
J
(1)
PAD SPRING ORIENTATION AS SHOWN
:
(8)
DUST SEALS
rfSBB
:
(9)
PISTON SEALS
A
WARNING
* Inhaled asbestos fibers have been found
to
cause
respiratory disease and cancer.
Never
use an air
hose
or dry brush
to
clean brake assemblies. Use
an OSHAapproved vacuum cleaner or
alternate method approved
by
OSHA designed
to
minimize the hazard
oausod by airborne asbestos fibers.
REQUISITE
SERVICE
•
Front brake
pad
removal/installation
(page
1
3-2)
• Brake fluid
replacement/air bleeding
(section
17 of the
Common Service
Manual)
• Front brake caliper removal/installation
(page 1
3-4)
PROCEDURE
Q'ty
REMARKS
DISASSEMBLY ORDER
Pad
spring
Caliper bracket
Bracket pin bolt boot
Caliper pin bolt boot
Bracket
pin bolt
Caliper
pin
bolt
Caliper piston
Dust
seal
Piston seal
• Assembly is in
the reverse order
of disassembly.
Note the
spring
direction as shown.
(1)
1
(2)
1
(3)
1
(4)
1
Install into the bracket
groove securely.
Apply a locking
agent
to
the threads and
torque
it.
Apply
silicone
grease to
the pin.
Install them with
the
concaved side away from the pad.
CAUTION:
Be careful
not to
damage the piston sliding surface
when removing
seals.
(5)
1
IT
(6)
1
(7)
2
(8)
x:
(9)
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