SCHUNK RSS Series Assembly And Operating Manual

SCHUNK RSS Series Assembly And Operating Manual

Radio sensor system, receiver, transmitter

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Translation of the original manual
Radio sensor system RSS
Receiver RSS R1, Transmitter RSS T2‐US/CA
Id. Nr. 8705401
Frequenz 868,3 MHz
FCC/IC‐Zertifizierung für den Betrieb in USA und Kanada.
Assembly and Operating Manual
Superior Clamping and Gripping

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Summary of Contents for SCHUNK RSS Series

  • Page 1 Translation of the original manual Radio sensor system RSS Receiver RSS R1, Transmitter RSS T2‐US/CA Id. Nr. 8705401 Frequenz 868,3 MHz FCC/IC‐Zertifizierung für den Betrieb in USA und Kanada. Assembly and Operating Manual Superior Clamping and Gripping...
  • Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particu‐...
  • Page 3: Table Of Contents

    Table of contents Table of contents 1 About this manual ....................5 1.1 Presentation of Warning Labels ................5 1.2 Applicable documents ....................5 2 Basic safety notes ....................6 2.1 Intended use ......................6 2.2 Environmental and operating conditions ..............6 2.3 Product safety......................
  • Page 4 Table of contents 9.1.8 Delete transmitter ID .................. 26 9.1.9 Signaling the distance between signals or the signal strength....27 9.1.10 Setting the limit value for battery monitoring ..........28 9.1.11 Setting the output behaviour..............28 9.1.12 Teaching the limit value (teaching threshold) ..........28 9.1.13 Setting the watchdog time ................
  • Page 5: About This Manual

    Information about avoiding material damage. Applicable documents • General terms of business * • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage www.schunk.com. 02.02_preliminary|Id. Nr. 8705401 |en...
  • Page 6: Basic Safety Notes

    Basic safety notes Basic safety notes Intended use The RSS radio system serves to transmit the sensor states via a ra‐ dio link from the transmitter unit to the receiver in the switching cabinet. The product is intended for installation in a machine/system. The requirements of the applicable guidelines must be observed and complied with.
  • Page 7: Product Safety

    Modifications, constructional changes and subsequent work, e.g. additional threads, drill holes and safety devices may impair the operation and safety or damage the product. • Constructional changes may only be done with SCHUNK's per‐ mission. Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently quali‐...
  • Page 8: Notes On Particular Risks

    Basic safety notes • Observe the national safety regulations and rules and general safety instructions. The following personal qualifications are necessary for the various activities related to the product: Trained electrician Due to their technical training, knowledge and experience, trained electricians are able to work on electrical systems, recognize and avoid possible dangers and know the relevant standards and regu‐...
  • Page 9 Basic safety notes CAUTION Possible risk of injury due to electrostatic energy! Components or assembly groups may become electrostatically charged. When touched, the electrostatic discharge can trigger a startle response, which can result in injuries. • The operator must ensure that all components and assembly groups are included in the local equipotential bonding in line with the applicable regulations.
  • Page 10: Warranty

    Warranty Warranty If the product is used as intended, the warranty is valid for 24 months from the ex‐works delivery date under the following con‐ ditions: • Intended use in 1‐shift operation • Observe the applicable documents ( 1.2, Page 5) •...
  • Page 11: Scope Of Delivery

    Scope of delivery Scope of delivery The scope of delivery includes • RSS radio sensor system with FCC/IC certification Receiver R1, transmitter T2‐US/CA in the version ordered • Accessory pack 02.02_preliminary|Id. Nr. 8705401 |en...
  • Page 12: Accessories

    Accessories Accessories The following accessories, which must be ordered separately, are required for the product: • Sensors: 2 pieces per gripper – either RMS 80 plus specific adapter kit of gripper – or RMS 22 – or other sensors for normally open contact, without own power consumption •...
  • Page 13: Technical Data

    Technical data Technical data More technical data are included in the catalog data sheet. Which‐ ever is the latest version. Technical Data RSS‐R1 Recipient ID number 0377700 Receiver frequency [MHz] 868.3 Nominal voltage [VDC] min. voltage [V] Max. voltage [V] max.
  • Page 14: Technical Data - Rss T2

    Technical data Assembly Magnetic base Cable length [m] Connection at the cable end SMA Mini Application Connection at the receiver RSS‐R1 Technical data ‐ RSS T2 ID number 0377717 Transmission frequency [MHz] 868.3 Sensor connection 2x M8 Integrated power supply Lithium battery Housing material Protocol...
  • Page 15 Technical data this means that the construction materials used in buildings and facilities (machines) play an important role for the evaluation of the radio range. Some reference values that can be used to esti‐ mate the range are: • Line of sight –...
  • Page 16: Assembly

    Assembly Assembly Assembly of the transmitter RSS T2 1 Install the housing in a suitable position next to the sensor fas‐ tening using two screws M4. 2 ‐ Install the sensor (closer) at the gripper. 3 Fasten the M8 sensor plugs with screws to the transmitter. 4 For adjustment of the sensors the magnetic brackets of the transmitter can be plugged into ‘test mode‘...
  • Page 17 Assembly A antenna, ID No. 0377730) Connector X2: ‐ X2.1 FE Function ground ‐ X2.2 + Supply DC 24DCV+external ‐ X2.3 ‐ Supply DC 24V‐external Connector X3: ‐ X3.1 WD Output watchdog, high signal, if radio IO ‐ X3.2 LC Output limit value, high signal, if battery IO, i.e. has still more than 1 week capacity remaining.
  • Page 18: Start-Up

    Start‐up Start‐up General information on commissioning Before commissioning, please check the device for any transport damages. Do not start up the device if it is mechanically damaged. Please read this assembly and operating manual carefully and ob‐ serve the technical information as well as the legal requirements relevant to your country.
  • Page 19: Testing The Antenna Position

    WD LED. With DIP 8 switched off, the time can be varied between 0 and one second. SCHUNK recommends setting the time to 15 sec‐ onds with DIP 8 switched on.
  • Page 20: Functional Description

    Functional description Functional description RSS‐R1 9.1.1 LED color Status Meaning US (green) Status of voltage supply • No voltage supply present • 24 V DC OK WD (red) Status system check and operating mode Off / Flash • Operating status active (reception active) “Flashing”...
  • Page 21: Measuring Jacks

    Functional description LED color Status Meaning DO1 (yellow) Status of Sensor 1 • Status 0 output LOW • Status 1 output HIGH DO2 (yellow) Status of Sensor 2 • Status 0 output LOW • Status 1 output HIGH Indication of the signal strength (yellow/ LED green continuous Signal optimal...
  • Page 22: General Discription

    Functional description 9.1.3 General discription Block diagram of the receiver A supply voltage of 12 – 24 VDC is required to operate the radio receiver. The connection is established using Cage Clamp® con‐ nectors. An external magnetic antenna for the frequency range of 868 MHz is required to receive the radio telegrams.
  • Page 23: Function Description Delivery Condition

    Functional description The adjustment of the monitoring time and the limit value is done by specifying default values or adjustments with the potentiome‐ ter based on a diagram. The diagrams and the DIP switches are de‐ scribed in the following chapters. Operating mode In the operating mode, the receiver monitors the incoming signals of the transmitter with the watchdog function.
  • Page 24: Status Definition

    Functional description 9.1.5 Status definition Status Description INACTIVE During commissioning, the switching actuator signals a missing as‐ signment (status: inactive) to the sensor by a blinking watchdog LED (2Hz). No ID of a sensor has been “learned" yet. The “inactive” status can be restored by switching on the DIP switch “Delete ID”...
  • Page 25: Time Response

    Functional description Status Description status. The output behaviour with addressed system monitoring is non‐ saving. When the WD is addressed, the last value of the signal strength is not saved (SI LED); the current signal strength of the taught sensor continues to be evaluated. 9.1.6 Time response The time lag between measurable telegrams must be at least 50...
  • Page 26: Delete Transmitter Id

    Functional description Switch Meaning Type / function / code designa‐ tion 6 OFF / ON OFF = DI1 is transmitted from the transmitter to the receiver and issued on receiver output D01; DI2 is transmitted from the transmitter to the receiver and issued on receiver output D02.
  • Page 27: Signaling The Distance Between Signals Or The Signal Strength

    Functional description transmitters”. These IDs are stored in the RAM for up to 30 minutes. The purpose of this is to prevent repeated learning for up to 30 minutes after an incorrect learning followed by deletion. The “list of deleted transmitters” is reset (i.e. deleted) either by switching off the supply voltage or if no other transmitters have been deleted for 30 minutes (retriggerable timer).
  • Page 28: Setting The Limit Value For Battery Monitoring

    Functional description 9.1.10 Setting the limit value for battery monitoring Limit value setting The current potentiometer value is stored when switching on DIP switch 3 at status of “ACTIVE” and “Watchdog”. During the setup mode (DIP 3 ON), the LED responds directly to a changing potenti‐ ometer value.
  • Page 29: Setting The Watchdog Time

    Functional description 9.1.13 Setting the watchdog time Setting the watchdog time The POTI value is saved by turning on of the DIP switch 4 at status “ACTIVE” and “WATCHDOG”. During the set‐up mode (DIP 4 moved), the LED responds directly to a changing POTI value (and DIP 8 setting) by changing the blinking frequency.
  • Page 30: Manual Setting Of Transmitter Id (Programming)

    Functional description 9.1.15 Manual setting of transmitter ID (programming) By simultaneously activating DIP3 and DIP4 at status “INACTIVE”, the switching actuator is placed in the programming mode. While setting the first ID byte (ID0), the LC LED (incl. output) blinks for 10 s with 0.5 Hz.
  • Page 31: Output Behaviour Of The Watchdog

    Functional description 9.1.16 Output behaviour of the watchdog Operating mode Possible cause Behaviour (Output Operation Watchdog addressed Output LOW Watchdog not addressed Output HIGH Learning Output LOW Inactive Output LOW 9.1.17 Software block diagram RSS‐T2‐US/CA 9.2.1 Operation The transmitter module is not equipped with conventional control elements.
  • Page 32: Operating Mode

    Functional description The transmitter module is not equipped with control elements. It independently sends a signal every 10 seconds. Anymore if the state of the input is changed, it immediately sends a signal. NOTICE If the red LED WD lights up longer than 0,2 seconds, the radio contact is disturbed.
  • Page 33: Maintenance And Care

    Maintenance and care Maintenance and care The system is maintenance‐free. Only the life span of the transmitter is limited by the installed bat‐ tery ( 6, Page 13) and Link Batterie tauschen. 02.02_preliminary|Id. Nr. 8705401 |en...
  • Page 34: Information Fcc Certification

    Information FCC certification Information FCC certification The RSS‐T2‐US/CA is used at grippers. Incorrectly gripping the workpiece may cause the gripped work‐ piece to loosen itself out of the gripper fingers during movement and to move uncontrollably. As a result there may be significant material damage and/or serious personal injury.

This manual is also suitable for:

Rss t2-us/caRss r1

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