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SCHUNK RSS R1 Assembly And Operating Manual

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Assembly and Operating Manual
Radio - Pressure - Monitoring RSS R1; RSS P1
RSS R1 / P1
R
RSS R1
ECEIVER
T
RSS P1
RANSMITTER
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest
precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You can
reach us directly at the below mentioned addresses.
Kindest Regards,
Your SCHUNK GmbH & Co. KG
Precision Workholding Systems
Lotheringer Straße 23
D-74348 Mengen; Germany
Tel. +49-(0)-7133-103-503
Fax +49-(0)-7133-103-189
futter@de.schunk.com
www.schunk.com
Document last updated: 13.10.2006
1
date printed: 04.12.2006

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Summary of Contents for SCHUNK RSS R1

  • Page 1 RSS P1 RANSMITTER Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results –...

  • Page 2: Table Of Contents

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 Contents Safety Symbol key Appropriate use Safety information Warranty Required Components Technical Data General technical data - RSS R1 General technical data - RSS P1 Information on radio link and range...
  • Page 3 Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.1.9 Signalling of the signal distance or the signal strength 6.1.10 Setting the limit value for battery monitoring 6.1.11 Teaching the limit value (teching threshold) 6.1.12 Setting the watchdog time 6.1.13 Function of the DIP 5 Extension of the reception range...

  • Page 4: Safety

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 1 Safety 1.1 Symbol key - hazards for persons or damage to the product are possible - important information on the product or its handling 1.2 Appropriate use The RSS radio system serves to transmit the sensor states via a radio link from the transmitter unit to the receiver in the switching cabinet.
  • Page 5 The time between evaluable telegrams must be at least 50ms. The RSS R1/P1 receiver/transmitter has been built according to the current state of the art and is operationally safe. The unit can only pose hazards if, for example: the unit is used, assembled or maintained inappropriately.

  • Page 6: Warranty

    (Cf. IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or VDE 0110 and national accident prevention regulations or VBG 4.) Repairs to the RSS R1/P1 receiver/transmitter may only be carried out by the manufacturer or repair centers authorized by the manufacturer. Unauthorized opening and inappropriate tampering may lead to personal injury or property damage.

  • Page 7: General Technical Data - Rss R1

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 4.1 General technical data - RSS R1 Description Technical data RSS R1 Supply Voltage supply DC 12...24V (-10...+20%) False polarity protection Current input < 45 mA + load control...

  • Page 8: Information On Radio Link And Range

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 Description Technical data Pressure switch Pressure range 1 – 10 bar Pressure type Positive excess pressure Pressure connection G1/8 B Measuring principle Spring-loaded diaphragm Change of load...

  • Page 9: First Steps

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 Turning centers - The radio waves penetrate to the outside through various slots and especially through the viewing glasses. It is difficult here to make an exact statement on the range.

  • Page 10: Assembly And Electrical Connection Of The Rss R1 Receiver

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 5.1.2 Assembly and electrical connection of the RSS R1 receiver Mount the receiver in a switching cabinet located less then 10 m from the transmitter by snapping it onto a DIN track (EN50022).

  • Page 11: Switching Suggestions On Connecting To Your System

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 5.1.3 Switching suggestions on connecting to your system Variant 1, if your system has digital inputs available. WD on Input 1. This must be high; otherwise the radio communication is interrupted.

  • Page 12: Commissioning

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 5.2 Commissioning 5.2.1 General information Before commissioning, please check the device for any transport damages. Do not start up the device if it is mechanically damaged. Please read this assembly and operating manual carefully and observe the technical information as well as the legal requirements relevant to your country.

  • Page 13: Testing The Antenna Position

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 The LED D02 indicates: Off if the pressure set is exceeded. Pressure switch closed. à It is safe to work. If the LED lights up: Warning, the pressure is too low or the chuck is open.

  • Page 14: Detailed Function Description

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6 Detailed Function description 6.1 RSS R1 6.1.1 LED LED color Status Meaning US (green) Status of voltage supply - No voltage supply present - 24 V DC OK...

  • Page 15: General Discrition

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.1.3 General discrition Figure 4: Block diagram of the receiver A supply voltage of 12 – 24 VDC is required to operate the radio receiver. The connection is established using Cage Clamp® connectors. An external magnetic antenna for the frequency range of 868 MHz is required to receive the radio telegrams.

  • Page 16: Function Description Devilery Condition

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 The level control monitors the current battery status for an adjustable limit value with each telegram. When the limit value is fallen short of, the output switches to the LOW status and the LED is OFF.

  • Page 17: Time Response

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.1.6 Time response The time between evaluable telegrams must be at least 50ms. 6.1.7 Function of the DIP switches Switch Meaning Type / Function / Short description DIP switch 8 pins .1 OFF / ON...

  • Page 18: Setting The Limit Value For Battery Monitoring

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.1.10 Setting the limit value for battery monitoring The current potentiometer value is stored when switching on DIP switch 3. During the setup mode (DIP 3 ON), the LED responds directly to a changing potentiometer value.

  • Page 19: Function Of The Dip 5 Extension Of The Reception Range During The Learning Procedure

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.1.13 Function of the DIP 5 Extension of the reception range during the learning procedure By switching on DIP 5, the range reduction to 5 m in learning mode can be switched off, i.e.

  • Page 20: Monitoring The Dip Switches

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 The input of the ID bytes 1, 2 and 3 is done in the same manner, whereby at the end (accepting ID3) the LC LED lights for 10 s to have sufficient time to set the output DIP combination.

  • Page 21: Rss P1

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.2 RSS P1 Operation The RSS P1 transmitter module does not contain any controls. Every 10 seconds, it transmits a signal independently. Furthermore, it transmits a signal if the status of the input changes.

  • Page 22: Adjusting A Minimum Pressure Not Exactly Defined, Method

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 6.3.2 Adjusting a minimum pressure not exactly defined, Method 2 Adjust the normal working pressure and close the chuck. If the LED D02 is not off, then the Allen screw on the pressure switch must be turned counterclockwise until the LED D02 is extinguished.

  • Page 23: Assembly Drawings

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 8 Assembly drawings Figure 6: Assembly - Part1 date printed: 04.12.2006...
  • Page 24 Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 Figure 7: Assembly - Part2 date printed: 04.12.2006...

  • Page 25: Bills Of Material

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 9 Bills of material Item ID No. Quantity Description Wearing part? Notes 8703653 RSS P1 Yes, battery Transmitter unit 9941145 Pressure switch - Miniature Pressure switch 9900575...

  • Page 26: Declaration By The Manufacturer

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 10 Declaration by the manufacturer Declaration by the manufacturer as defined by machinery directive 98 / 37 / EC, Annex II B We hereby declare that the following products...

  • Page 27: Contact

    Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 11 Contact GERMANY – HEAD OFFICE AUSTRIA BELGIUM, LUXEMBOURG GREAT BRITAIN SCHUNK GmbH & Co. KG SCHUNK Intec GmbH SCHUNK Intec N. V./S. A. SCHUNK Intec Ltd.
  • Page 28 Assembly and Operating Manual Radio - Pressure - Monitoring RSS R1; RSS P1 POLAND PORTUGAL SOUTH KOREA SPAIN SCHUNK Intec Sp.z o.o. Sales Representative SCHUNK Intec Korea Ltd. SCHUNK Intec S.L. Stara Iwiczna, ul. Sloneczna Victor Marques # 907 Joongang Induspia...

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