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Translation of the original manual
RSS R1/P1
Receiver RSS R1, Transmitter RSS P1

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Summary of Contents for SCHUNK RSS R1

  • Page 1 Translation of the original manual RSS R1/P1 Receiver RSS R1, Transmitter RSS P1...
  • Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely sup- plied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.
  • Page 3: Table Of Contents

    Checking position of the antenna .............. 20 Setting watchdog time on the receiver ............ 21 Functional description .................... 22 RSS-R1 ...................... 22 6.1.1 LED .................... 22 6.1.2 Measuring jacks ................ 23 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 4 Check function ..................  34 Maintenance and care .................... 35 Assembly drawing.................... 36 Information FCC certification .................. 39 10 Translation of original declaration of incorporation .......... 40 11 Annex to Declaration of Incorporation .............. 41 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death.  CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 6: Applicable Documents

    The following accessories, which must be ordered separately, are required for the product: • Spare part kit (ID number 8705397) Content of spare part kit, Assembly drawing 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 7: Basic Safety Notes

    • Structural changes should only be made with the written ap- proval of SCHUNK. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 8: Environmental And Operating Conditions

    "Class 2 Equipment" according to ETSI EN 301 489-3 V1.4.1 (2202-08) "Specific conditions for short-range devices (SRD)". • The time lag between measurable telegrams must be at least 50 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 9: Personnel Qualification

    • In case of hot surfaces, wear heat-resistant protection gloves. • When dealing with hazardous substances, wear protection gloves and goggles. • In case of moving parts, wear tight protection clothes. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 10: Notes On Safe Operation

    Only qualified electricians should perform electrical installa- • tions. Check if de-energized, ground it and hot-wire. • Cover live parts. • 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 11: Technical Data

    Receiver RCM 100 DAR Test report P0ZNNP1P Antenna ID number 0377730 Assembly Magnetic base Cable length [m] Connection at the cable tail SMA Mini Connection on receiver RSS-R1 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 12: Technical Data Rss-P1

    Switching output 1 closer Hysteresis < 10% from set value Reproducibility < 5% from set value Ambient temperature [°C] Min. Max. Burst pressure [bar] Weight [kg] 0.03 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 13: Technical Data Battery

    • Line-of-sight – Gen. 30 m range • Concrete or brick walls – Gen. 20 m range • Steel concrete walls – Gen. 10 m range 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 14 • Place the antenna in the line-of-sight of the transmitter. • The antenna must be mounted on a metal sheet that has the minimum dimensions of 25x25 cm. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 15: Assembly

    Secure the repeater (2) and antenna (3) using the magnetic Ø base in the interior of the machine. For an example of the ar- rangement, see the following illustration. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 16: Wiring Proposition For Connection To The System

    E1= High and E2= Low. For each cycle, check that E2= High when the chuck is opened. This way, the function of the inputs and outputs can be ensured. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 17 If the system only has the pre-programmed Spindle release input: Variant 2 Circuit diagram - Variant 2 Variant 3 If the machine doesn't have any free inputs: Circuit diagram - Variant 3 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 18: Mount Transmission Module Rss-P1 On Lathe Chuck Rota Tb/Tb2/Ep

    Screw the disk (3) onto the insert (1) using the screws (19). Ø Screw the insert (1) onto the chuck (1) using the screws (11). Ø 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 19: Start-Up

    (RG174 bending radius > 15 mm). Prerequisites for commissioning The voltage supply and the external antenna are connected. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 20: Programming Transmitter To The Receiver

    The antenna must be mounted on a metal sheet with minimum Ø dimensions of 25 x 25 cm. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 21: Setting Watchdog Time On The Receiver

    DIP 8 is switched on, the time varies between 0 and 30 seconds. Switch DIP 4 to 'off' and leave DIP 8 in the selected position. Ø 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 22: Functional Description

    Continuous orange LED Good signal Flashing orange LED Medium signal Continuous red LED Poor signal Flashing red LED Critical signal Definition of flashing: 200 ms on, then 200 ms 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 23: Measuring Jacks

    The wireless receiver is based on the EnOcean STM 300 wireless receiver, whose received data are processed with a downstream micro-controller. The program in the micro-controller can be divided into the teach- in and operating modes. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 24: Function Description Delivery Condition

    None or only a few transmissions of other transmitters should therefore take place in the reception range of the module to pre- vent faulty teaching. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 25: Status Definition

    When the WD is addressed, the last value of the signal strength is not saved (SI LED); the current signal strength of the taught sensor continues to be evaluated. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 26: Time Response

    8 OFF / ON Setting the system time OFF = 1 SECOND / ON = 35 SECONDS (preferred) 0-2.5V = 0 to 1s / 0-2.5V = 0 to 35s edge-controlled 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 27: Delete Transmitter Id

    0 to 1s), or approx. every t = (set watchdog time / 64 meas- urements) (watchdog time 0 to 35s). An averaging process for the noise signal is carried out when there is a new telegram. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 28: Setting The Limit Value For Battery Monitoring

    Turn potentiometer until the LED extinguishes. Ø Set DIP 3 to OFF. Ø A 3-step hysteresis (approx. 1 %) ensures a steady function of the indicator in the limit value range. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 29: Setting The Output Behaviour

    If the DIP switch is switched back without the POTI value having changed outside of its ‘oscillation range’, no new value is accepted as system time or limit value (to avoid faulty operations). 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 30: Function Of The Dip 5 Extension Of The Reception Range During The Learning Procedure

    RCM is blocked for 4 s after being taught in. The controller attempts to disengage the RCM from the teach-in mode as quickly as possible. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 31: Manual Setting Of Transmitter Id (Programming)

    6.1.16 Output behaviour of the watchdog Operating mode Possible cause Behaviour (Output Operation Watchdog addressed Output LOW Watchdog not addressed Output HIGH Learning Output LOW Inactive Output LOW 6.1.17 Software block diagram 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 32: Rss-P1

    0.2 seconds, there is a problem with the wireless contact. The setting work must be interrupted and a check carried out to determine what is causing the problem with the wireless con- tact. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 33: Setting A Defined Minimum Pressure, Method 1

    At a ref- erence point of 6 bar output pressure, it can be assumed that the switching pressure will change by approx. 0.9 bar per ¼ counter- clockwise rotation. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 34: Check Function

    NOTE The locking screw in the cover must be air-tight, otherwise the cooling lubricant can enter the system. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 35: Maintenance And Care

    The system is maintenance-free. Only the life span of the transmitter is limited by the battery in- stalledTechnical data 11]. To change the battery, contact SCHUNK Service. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 36: Assembly Drawing

    Assembly drawing 8 Assembly drawing Assembly ROTA TB/EP * Wearing part 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 37 Screw RSS-R1 RSS-R-A Relay with changer Sound absorber Flat gasket Workpiece bolt Repeater box Coaxial cable Battery bracket Battery * - replacement part kit ID. No. 8705397 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 38 Assembly drawing Assembly wireless receiver RSS R1 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 39: Information Fcc Certification

    Operating this product in a residential area is likely to cause interference, in which case the user is obligated to eliminate the interference at their own cost. 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 40: Translation Of Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Lauffen/Neckar, March2017 p.p. Philipp Schräder; Head of Engineering Design 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 41: Annex To Declaration Of Incorporation

    Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 42 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...
  • Page 43 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | RSS R1/P1 | Assembly and Operating Manual | en | 0389451...

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Rss p1

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