SCHUNK RSS R1 Translation Of The Original Manual
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- Translation of the original manual (44 pages) ,
- Assembly and operating manual (32 pages) ,
- Assembly and operating manual (34 pages)
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Table of Contents
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Summary of Contents for SCHUNK RSS R1
- Page 1 Translation of the original manual RSS R1/W1 Receiver RSS R1, Transmitter RSS W1...
- Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely sup- plied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.
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Page 3: Table Of Contents
Program transmitter to the receiver .............. 20 Checking position of the antenna .............. 21 Setting watchdog time on the receiver ............ 22 Functional description .................... 23 RSS-R1 ...................... 23 6.1.1 LED .................... 23 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... - Page 4 Troubleshooting ..................... 34 Maintenance and care .................... 35 Assembly drawing.................... 36 10 Information FCC certification .................. 39 11 Translation of original declaration of incorporation .......... 40 12 Annex to Declaration of Incorporation .............. 41 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 6: Applicable Documents
The following accessories, which must be ordered separately, are required for the product: • Spare parts kit (identification number: 1150471) Contents of spare parts kit, Assembly drawing 36]. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 7: Basic Safety Notes
• Structural changes should only be made with the written ap- proval of SCHUNK. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 8: Environmental And Operating Conditions
"Class 2 Equipment" according to ETSI EN 301 489-3 V1.4.1 (2202-08) "Specific conditions for short-range devices (SRD)". • The time lag between measurable telegrams must be at least 50 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 9: Personnel Qualification
• In case of hot surfaces, wear heat-resistant protection gloves. • When dealing with hazardous substances, wear protection gloves and goggles. • In case of moving parts, wear tight protection clothes. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 10: Notes On Safe Operation
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and en- vironmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 11: Notes On Particular Risks
Only qualified electricians should perform electrical installa- • tions. Check if de-energized, ground it and hot-wire. • Cover live parts. • 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 12: Technical Data
Receiver RCM 100 DAR Test report P0ZNNP1P Antenna ID number 0377730 Assembly Magnetic base Cable length [m] Connection at the cable tail SMA Mini Connection on receiver RSS-R1 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 13: Technical Data Rss-W1
UL 94 HB Actuators and additional actuators POM, standard actuator IP rating Ambient temperature [°C] Min. Max. Description of housing PBTP, pins on right-hand side, 1.5 long 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 14: Technical Data Battery
It must be noted that the radio range is also reduced by materials between the transmitter and receiver. For practical purposes, this means that the used construction materials in the building and the 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... - Page 15 • Place the antenna in the line-of-sight of the transmitter. • The antenna must be mounted on a metal sheet that has the minimum dimensions of 25x25 cm. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
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Page 16: Assembly
Secure the repeater (2) and antenna (3) using the magnetic Ø base in the interior of the machine. For an example of the ar- rangement, see the following illustration. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 17: Wiring Proposition For Connection To The System
E1= High and E2= Low. For each cycle, check that E2= High when the chuck is opened. This way, the function of the inputs and outputs can be ensured. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... - Page 18 If the system only has the pre-programmed Spindle release input: Variant 2 Circuit diagram - Variant 2 Variant 3 If the machine doesn't have any free inputs: Circuit diagram - Variant 3 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
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Page 19: Mount Transmission Module Rss-W1 On Lathe Chuck Rota Tb/Tb2/Ep With Fast Stroke (Lh)
Insert seal (23). Ø Screw the disk (4) onto the insert (1) using the screws (15). Ø Screw the insert (1) onto the chuck using the screws (10). Ø 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 20: Start-Up
Check the transmitter by observing whether the WD LED lights up briefly approx. every 10 seconds. Carry out the second test by opening and closing the chuck 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 21: Checking Position Of The Antenna
The antenna must be mounted on a metal sheet with minimum Ø dimensions of 25 x 25 cm. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 22: Setting Watchdog Time On The Receiver
DIP 8 is switched on, the time varies between 0 and 30 seconds. Switch DIP 4 to 'off' and leave DIP 8 in the selected position. Ø 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 23: Functional Description
Continuous orange LED Good signal Flashing orange LED Medium signal Continuous red LED Poor signal Flashing red LED Critical signal Definition of flashing: 200 ms on, then 200 ms 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 24: Measuring Jacks
The wireless receiver is based on the EnOcean STM 300 wireless receiver, whose received data are processed with a downstream micro-controller. The program in the micro-controller can be divided into the teach- in and operating modes. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 25: Function Description Delivery Condition
None or only a few transmissions of other transmitters should therefore take place in the reception range of the module to pre- vent faulty teaching. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 26: Status Definition
When the WD is addressed, the last value of the signal strength is not saved (SI LED); the current signal strength of the taught sensor continues to be evaluated. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 27: Time Response
8 OFF / ON Setting the system time OFF = 1 SECOND / ON = 35 SECONDS (preferred) 0-2.5V = 0 to 1s / 0-2.5V = 0 to 35s edge-controlled 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 28: Delete Transmitter Id
0 to 1s), or approx. every t = (set watchdog time / 64 meas- urements) (watchdog time 0 to 35s). An averaging process for the noise signal is carried out when there is a new telegram. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 29: Setting The Limit Value For Battery Monitoring
Turn potentiometer until the LED extinguishes. Ø Set DIP 3 to OFF. Ø A 3-step hysteresis (approx. 1 %) ensures a steady function of the indicator in the limit value range. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 30: Setting The Output Behaviour
If the DIP switch is switched back without the POTI value having changed outside of its ‘oscillation range’, no new value is accepted as system time or limit value (to avoid faulty operations). 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 31: Function Of The Dip 5 Extension Of The Reception Range During The Learning Procedure
RCM is blocked for 4 s after being taught in. The controller attempts to disengage the RCM from the teach-in mode as quickly as possible. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 32: Manual Setting Of Transmitter Id (Programming)
6.1.16 Output behaviour of the watchdog Operating mode Possible cause Behaviour (Output Operation Watchdog addressed Output LOW Watchdog not addressed Output HIGH Learning Output LOW Inactive Output LOW 6.1.17 Software block diagram 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 33: Rss-W1
The sensor 2 is actuated.The contact of the sensor is closed. D02 dark luminous Test mode is activated and battery voltage is existing. A radiogram is sent just now. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 34: Troubleshooting
When the piston is actuated, the switch will either click audibly or the receiver will receive a signal. The switch switches continuously Adjust the set screw on the piston. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 35: Maintenance And Care
The system is maintenance-free. The life span of the transmitter is only limited by the battery in- stalled Technical data 12]. To replace the battery, Changing the battery 19]. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 36: Assembly Drawing
Cover for battery com- partment 9984844 Snap-action switch 9900140 Compression spring 9905212 Screws 9670004 Set-screw 9941643 Screw 9662511 Screw 9664020 Screw 9611058 O-ring 9936336 O-ring 9611044 O-ring 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... - Page 37 122164 Workpiece bolt 9988952 Battery bracket 9988953 Battery 8705401 Transmission unit 8704194 Cover 9982315 Screw * - replacement part kit ID. No. 1150471 Snap-action switch IP 67 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
- Page 38 Assembly drawing Wireless receiver RSS R1 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
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Page 39: Information Fcc Certification
Operating this product in a residential area is likely to cause interference, in which case the user is obligated to eliminate the interference at their own cost. 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 40: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Lauffen/Neckar, March2017 p.p. Philipp Schräder; Head of Engineering Design 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... -
Page 41: Annex To Declaration Of Incorporation
Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125... - Page 42 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
- Page 43 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125...
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