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SCHUNK RSS R1 Assembly And Operating Manual

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Assembly and Operating Manual
Radio - System – Serves
RSS R1 / T2
R
ECEIVER
RSS R1
T
RANSMITTER
RSS T2
Dear Customer,
Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase. You
can reach us directly at the below mentioned addresses.
Kindest Regards,
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 - 134
D-74348 Lauffen/ Neckar
Tel. +49-7133-103-503
Fax +49-7133-103-189
automation@de.schunk.com
www.schunk.com
Document last updated: 21.08.2006
1
Date printed 04.12.06

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Summary of Contents for SCHUNK RSS R1

  • Page 1 RANSMITTER RSS T2 Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results –...

  • Page 2: Table Of Contents

    FIRST STEPS..........................8 5.1 A ............................. 8 SSEMBLY 5.1.1 Assembly of the transmitter RSS T2..................8 5.1.2 Assembly and electrical connection of the RSS R1 receiver ..........8 5.2 C ..........................9 OMMISSIONING 5.2.1 General Information ......................9 5.2.2 Programming the transmitter to the receiver............... 10 5.2.3 Testing the antenna position ....................

  • Page 3: Safety

    Assembly and Operating Manual Radio - System – Serves Safety 1.1 Symbol Key You will find this symbol wherever hazards for persons or damage to the product are possible. This symbol indicates important information on the product or its handling. 1.2 Appropriate Use The RSS radio system serves to transmit the sensor states via a radio link from the transmitter unit to the receiver in the switching cabinet.
  • Page 4 If the gripper now closes completely due to a missing component, the ‘Gripper close’ message comes only a second too late. The RSS R1/T2 receiver/transmitter has been built according to the current state of the art and is operationally safe. The unit can only pose hazards if, for example: the unit is used, assembled or maintained inappropriately.

  • Page 5: Warranty

    (Cf. IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or VDE 0110 and national accident prevention regulations or VBG Repairs to the RSS R1/T2 receiver/transmitter may only be carried out by the manufacturer or repair centers authorized by the manufacturer. Unauthorized opening and inappropriate tampering may lead to personal injury or property damage.

  • Page 6: Technical Data

    Assembly and Operating Manual Radio - System – Serves 4.1 General technical data - RSS R1 Description Technical data RSS R1 Supply Voltage supply DC 12...24V (-10...+20%) False polarity protection Current input < 45 mA + load control Radio protocol / data Receiving frequency 868.3 MHz...

  • Page 7: Information On Radio Link And Range

    Assembly and Operating Manual Radio - System – Serves 4.3 Information on radio link and range The transmitter sends telegrams with 868 MHz to the receiver. The receiver checks the in- coming telegrams and uses them to control its outputs. This radio link is principally prone to interferences by other radio systems or systems emitting radio signals.

  • Page 8: First Steps

    Always use closers. Otherwise the system can not recognize a changing status of the sensors, i.e. if a sensor is open while the signal of an other sensors changes. Assembly and electrical connection of the RSS R1 receiver 5.1.2 Mount the receiver in a switching cabinet located less then 10 m from the transmitter by snapping it onto a DIN track (EN50022).

  • Page 9: Commissioning

    Assembly and Operating Manual Radio - System – Serves X3.5 GND Reference ground for the outputs Connector WAGO MULTI-PLUG SYSTEM series 722. Mount the antenna on the top of the switching cabinet using the magnetic base. 5.2 Commissioning General Information 5.2.1 Before commissioning, please check the device for any transport damages.

  • Page 10: Testing The Antenna Position

    0 and 1 second; when DIP 8 has been switched on, the time can be adjusted between 0 and 30 seconds. Switch DIP 4 to ‘off’. (Keep DIP 8 in the position selected.) Detailed Function description 6.1 RSS R1 6.1.1 LED color Status...

  • Page 11: Measuring Jacks

    Assembly and Operating Manual Radio - System – Serves LC (yellow) Status of limit value message (MIN indicator) - Limit value fallen below - output LOW - Limit value not reached - output HIGH 0.5 Hz blinking - Learning mode active via DIP6 and DIP7 2 Hz blinking - Faulty adjustment of the DIP switches DO1 (yellow)

  • Page 12: Function Description Delivery Condition

    Assembly and Operating Manual Radio - System – Serves A supply voltage of 12 – 24 VDC is required to operate the radio receiver. The connection is established using Cage Clamp® connectors. An external magnetic antenna for the frequency range of 868 MHz is required to receive the radio telegrams. The radio receiver is based on the EnOcean radio receiver RCM 121, whose received data is processed with a downstream microcontroller.

  • Page 13: Time Response

    Assembly and Operating Manual Radio - System – Serves tive) to the sensor by a blinking watchdog LED (2Hz). No ID of a sensor has been “learned" yet. The “inactive” status can be restored by switching on the DIP switch “Delete ID” if no ID has been learned within the 15-second learning time following actuation.

  • Page 14: Delete Transmitter Id

    Assembly and Operating Manual Radio - System – Serves .4 OFF / ON Setting - Watchdog Time ON= ACTIVE .5 OFF / ON OFF = Learning mode with reduced range ON = Learning mode with full range .6 OFF / ON Accept current battery value as limit value * / Set transmitter ID (DIP 6+7) .7 OFF / ON...

  • Page 15: Teaching The Limit Value (Teaching Threshold)

    Assembly and Operating Manual Radio - System – Serves Turn potentiometer until the LED extinguishes. Then turn back by 1 turn (LED lights up again). Set DIP 3 to OFF. A 3-step hysteresis (approx. 1 %) ensures a steady function of the indicator in the limit value range.

  • Page 16: Manual Setting Of Transmitter Id (Programming)

    Assembly and Operating Manual Radio - System – Serves ing! Manual setting of transmitter ID (programming) 6.1.14 By simultaneously activating DIP6 and DIP7, the switching actuator is placed in the program- ming mode. While setting the first ID byte (ID0), the LC LED (incl. output) blinks for 10 s with 0.5 Hz. The LC LED then lights for 2 s to accept the DIP combination.

  • Page 17: Monitoring The Dip Switches

    Assembly and Operating Manual Radio - System – Serves Monitoring the DIP switches 6.1.15 To avoid faulty operation of the DIP switches, they are monitored per software and faulty set- tings are signalled. Faulty settings are indicated by 2 Hz blinking of the limit value LED (LC). The limit value output also signals this fact at 2 Hz intervals.

  • Page 18: Operating Modes

    Assembly and Operating Manual Radio - System – Serves If the magnetic bracket should not be screwed in somewhere, this will correspond to the „nor- mal mode“. Operating modes 6.2.2 Storage mode This is the condition in which we ship the unit. In this mode the transmitter reacts on changes of both sensor inputs with a radiogram, but does not send out any presence signals.

  • Page 19: Bills Of Materials

    Assembly and Operating Manual Radio - System – Serves Bills of Materials Item ID No. Quatity Description Wearing part? Notes 0377700 RSS R1 Receiver 0377710 RSS T2 Yes, battery Transmitter unit 0377730 RSS R-A Antenna for re- ceiver 0377720 RMS 22-S-M8...

  • Page 20: Manufacturer's Declaration

    Radio - System – Serves Manufacturer’s Declaration As defined by EC Machine Directive 98/ 37/ EC, appendix II B We hereby declare that the following products... Product type: Product no.: RSS R1 0377700 RSS T2 0377710 RSS R-A 0377730 RMS 22-S-M8...

  • Page 21: Index

    Operating mode ....14 active ........15 battery........9, 20 programming......18 inactive ........ 15 Bills of Materials...... 21 RSS R1........ 11 learning ....... 15 RSS T2 ........ 20 watchdog ......15 Software ......19 supply voltage......14 Status definition....15 Symbol key.........4...

  • Page 22: Contact

    Assembly and Operating Manual Contact GERMANY – HEAD OFFICE AUSTRIA BELGIUM, LUXEMBOURG GREAT BRITAIN SCHUNK GmbH & Co. KG SCHUNK Intec GmbH SCHUNK Intec N. V./S. A. SCHUNK Intec Ltd. Spann - und Greiftechnik Holzbauernstrasse 20 Bedrijvencentrum Regio Aalst Crowwell Business Centre Bahnhofstrasse 106 –...
  • Page 23 Assembly and Operating Manual POLAND PORTUGAL SOUTH KOREA SPAIN SCHUNK Intec Sp.z o.o. Sales Representative SCHUNK Intec Korea Ltd. SCHUNK Intec S.L. Stara Iwiczna, ul. Sloneczna Victor Marques # 907 Joongang Induspia Foneria, 27 116 A Tel. +34-937-556 020 2 Bldg., 08304 Mataró...

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