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Fuji Electric Frenic Eco Series Setup

Pid set up

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PID SET UP WITH FRENIC Eco series inverter.
1. Introduction.
This document describes briefly how to set up the FRENIC Eco series inverter to
implement a PID control, for example, a pressure control with a pump, where the
pump is moved by a motor controlled by a FRENIC Eco inverter.
2. Preparation.
Before setting up a PID controller few items have to be checked. As an example we
will describe a set up for controlling pressure.
• Is the sensor capable of sensing the expected range?
When we want to control the pressure in a system to 2 Bar, the sensor must
be capable of measuring more. Preferably 1.5 times more, i.e. 3 Bar.
• Does it have an output signal that can be connected directly to the FRENIC
Eco input?
FRENIC Eco has inputs for 0-10 V and 4-20 mA signals.
3. PID Basics.
3.1 PID Basic Concept.
A PID regulator is a control structure that will try to control a certain magnitude
(pressure, flow rate, temperature, ...) to a desired value, which is called PID
command (or set-point) value. To do so this structure needs information of the actual
status of the system by means of the proper measurement device (pressure, flow or
temperature sensor). This signal is called the PID Feedback. This control structure
normally has three control actions: Proportional (P), Integral (I) and Derivative (D)
that have to be tuned according to the real system.
What happens in this picture?
PID SET UP WITH FRENIC Eco series inverter.
Figure 1. PID control structure diagram.
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Summary of Contents for Fuji Electric Frenic Eco Series

  • Page 1 PID SET UP WITH FRENIC Eco series inverter. 1. Introduction. This document describes briefly how to set up the FRENIC Eco series inverter to implement a PID control, for example, a pressure control with a pump, where the pump is moved by a motor controlled by a FRENIC Eco inverter.
  • Page 2 (for a short time) and the process will reach the set- point faster. It is recommended not to use this part unless a good response is not achieved with the P and I control. PID SET UP WITH FRENIC Eco series inverter.
  • Page 3 For PID control the value of this function has to be small, otherwise the system will become unstable. Factory setting is 20.0 s. F09. Torque boost 1. This function is used to select the torque boost characteristic that the inverter will use. The following can be selected: PID SET UP WITH FRENIC Eco series inverter.
  • Page 4 Factory setting depends on the inverter size. P04. Motor 1 Tuning. This function sets the method of tuning used to measure the motor data. The options that can be selected are shown in the following table. PID SET UP WITH FRENIC Eco series inverter.
  • Page 5 E41. PID Display coefficient B. This function is used to set the value that will be shown in the LED display when the PID target/feedback takes the minimum value (see figure below). PID SET UP WITH FRENIC Eco series inverter.
  • Page 6 This function is used to setup the function that will be displayed in the LED display during operation. The alternatives related with the PID controller are: PID process command value PID feedback value PID output value The Factory setting is 0. PID SET UP WITH FRENIC Eco series inverter.
  • Page 7 E61 to 5 when using terminal 12 (0 to 10V DC) E62 to 5 when using terminal C1 (4 to 20 mA) E63 to 5 when using terminal V2 (0 to 10V DC) PID SET UP WITH FRENIC Eco series inverter.
  • Page 8 Factory setting is 0 Hz. J16. PID Control (Slow flowrate level stop latency). Specifies the elapsed time from when the inverter stops operation due to slow flowrate level condition. Factory setting is 30 s. PID SET UP WITH FRENIC Eco series inverter.
  • Page 9 I action. We could start by entering the value of the time lag of the process as the I parameter. After this, we have to test if the system is stable when applying different loads. PID SET UP WITH FRENIC Eco series inverter.
  • Page 10 (J06). This however will slow down the response of the PID controller. Feedback can become unstable when for example the pressure sensor sensor is too close to the pump. PID SET UP WITH FRENIC Eco series inverter.
  • Page 11 J03, J04, J05 and J06 may be programmed as described in previous chapters. Pr ess ur e tr an s mitte r FR NF1 S +VDC PLC (24VDC / max. 100mA) C1 (signal 4-20mA) Figure 2. Pressure transmitter connected in current input C1. PID SET UP WITH FRENIC Eco series inverter.
  • Page 12 If we want to use an additional voltage sensor for the feedback signal we have to program E64 to 5 and be sure to program E63 to 0, because of the priority order of these parameters, and connect the sensor to V2 and 11. PID SET UP WITH FRENIC Eco series inverter.