5.0 Setup and assembly
The
disconnected from power during assembly.
5.1 Shipping contents
Carton contents (see Figure 5-1)
1
Lathe bed with headstock, tool support and
tailstock – A
1
Tool rest – B
2
Legs – C
1
Spur center – D
1
Live center – E
1
Live cone center – F
1
Live cone center pin – G
1
Knockout rod – H
1
Faceplate – J (installed on lathe)
1
Faceplate wrench – L
4
Levelers – M
1
Tool shelf – N
1
Operating Instructions & Parts Manual
1
Warranty Card
Hardware:
8
Socket hd. cap screws, 5/16x1-1/4 – HP1*
8
Lock washers, 5/16 – HP2*
8
Flat washers, 5/16 – HP3*
2
Socket hd. cap screws, 3/8x1-1/4 – HP4
2
Lock washers, 3/8 – HP5
* included in JWL1440-HP1, hardware package
Figure 5-1: shipping contents (not to scale)
Lathe
must
be
5.2 Tools required for assembly
Hex keys, 6mm, 8mm
Open end wrench, 14mm
5.3 Unpacking and cleanup
1.
Remove all smaller items from main carton. Do
not discard carton or packing material until
lathe is assembled and running satisfactorily.
2.
Inspect contents for shipping damage; if any is
found, report it to your distributor.
3.
Compare contents of shipping carton with the
contents list in this manual. Report shortages,
if any, to your distributor. Note: Check lathe
first – some parts may have been pre-installed.
4.
Exposed metal areas of the Lathe, such as
bedways and spindles, have been factory
coated with a protectant. This should be
removed with a soft cloth and a cleaner-
degreaser.
Clean
headstock, tailstock and tool support base. Do
not use an abrasive pad, and do not allow
solvents to contact painted or plastic areas.
5.4 Installing leg set
See Figures 5-2 and 5-3.
1.
Install levelers into bottom of legs (Figure 5-2)
and tighten hex nut against leg casting. The
levelers can be adjusted later.
Figure 5-2: installing leveler
Lathe is heavy – use caution
during leg installment procedures. Use straps
in good condition. Straps/lifting mechanisms
must be properly rated for lathe weight.
5.4.1 Hoist lifting method
1.
Position
straps
IMPORTANT: Do not place straps around
spindle, near levers, knobs or other parts that
can be damaged when lifting.
2.
Position lathe onto legs and secure with
screws and washers (HP1/2/3, Figure 5-3)
using 6mm hex key.
3.
Tighten screws firmly.
7
the
bed
areas
under
around
lathe
bed.
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