Jet JWL-1640EVS Operating Instructions And Parts Manual

Jet JWL-1640EVS Operating Instructions And Parts Manual

16" x 40" woodturning lathe
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Operating Instructions and Parts Manual
16"x 40" Woodturning Lathe
Model JWL-1640EVS
Shown with optional guard # 719002
JET
427 New Sanford Road
Part No. M-719500
LaVergne, Tennessee 37086
Edition 2 12/2018
Ph.: 800-274-6848
ECR 181010091219
www.jettools.com
Copyright © 2016 JET

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  • Page 1 Operating Instructions and Parts Manual 16”x 40” Woodturning Lathe Model JWL-1640EVS Shown with optional guard # 719002 427 New Sanford Road Part No. M-719500 LaVergne, Tennessee 37086 Edition 2 12/2018 Ph.: 800-274-6848 ECR 181010091219 www.jettools.com Copyright © 2016 JET...
  • Page 2: Important Safety Instructions

    22. Check the condition of the stock to be turned. Make sure it is free of knots, warpage, use. If used for other purposes, JET disclaims checked ends, improperly made or cured glue any real or implied warranty and holds itself...
  • Page 3: About This Manual

    Additional knowledge may be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority. If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
  • Page 4: Table Of Contents

    14.2.1 JWL-1640EVS Controller Assembly – Exploded View ................ 27   14.2.2 JWL-1640EVS Controller Assembly – Parts List ................. 27   14.3.1 JWL-1640EVS Bed and Stand Assemblies – Exploded View ............. 28   14.3.2 JWL-1640EVS Bed and Stand Assembly – Parts List ................ 29  ...
  • Page 5: Specifications

    4.0 Specifications Model number ............................JWL-1640EVS Stock number ............................... 719500 Motor and electricals: Motor type ......................totally enclosed fan cooled, induction Horsepower ............................1.5HP (1.1 kW) Phase ..................................3 Voltage ................................230 V Cycle .................................. 60Hz Listed FLA (full load amps) ..........................4.6 A Starting amps ..............................
  • Page 6 L= length; W=width; H=height The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
  • Page 7: Setup And Assembly

    5.2 Tools required for assembly 5.0 Setup and assembly Hex keys, 6mm, 8mm Open end wrench, 14mm Lathe must 5.3 Unpacking and cleanup disconnected from power during assembly. Remove all smaller items from main carton. Do 5.1 Shipping contents not discard carton or packing material until lathe is assembled and running satisfactorily.
  • Page 8: Tool Shelf

    rod into mounting bracket. Release spring pin and it will snap into position as you slide support rod farther in. Install outer collar and tighten set screw. The guard can be pivoted to one of two positions: Operating mode (shown on front cover) or tilted back for stock loading (Figure 5-5).
  • Page 9: Electrical Connections

    6.2 115V operation Figure 5-6: installing bed extension (optional) As received from the factory, your JWL-1640EVS 6.0 Electrical connections is ready to run at 115-volt operation. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure 6-1.
  • Page 10: Extension Cords

    Figure 6-1: grounding IMPORTANT: The JWL-1640EVS Lathe cannot be run on a GFCI circuit. Figure 7-1: headstock movement A lightning strike or power surge may cause inverter failure. When lathe is 7.2 Tailstock movement not in use, disconnect power plug, or have a 3-...
  • Page 11: Tool Rest

    7-5) to slide base forward or back, and to angle it to the bed. Tighten locking handle firmly before The JWL-1640EVS lathe provides 36 indexing operating lathe. positions at 10-degree increments. Loosen handle (H) to raise or lower tool rest and angle it to the work.
  • Page 12: Spur Center: Installing/Removing

    Rotate handwheel counterclockwise to retract Disengage index pin before quill all the way, until live center comes out. starting lathe. Hold the center while doing this to prevent it from falling. IMPORTANT: Do not use index pin to lock spindle, which will cause unnecessary wear to the pin.
  • Page 13: Face Plate: Installing/Removing

    Figure 7-12: center alignment Figure 7-11: spindle lock and face plate 7.15 Speed Change 7.13 Face plate: Installing/removing See Figure 7-13. Disconnect lathe from power source. Disconnect lathe from power source. Mount face plate to your workpiece. To change speed range, open access door on headstock.
  • Page 14: Operating Controls

    If you suspect there is a counterclockwise to decrease. Speed is displayed problem with the inverter or inverter settings, as RPM (revolutions per minute) on digital readout contact JET technical service at 1-800-274-6848. (E). A lightning strike or power Change speed while lathe surge may cause inverter failure.
  • Page 15: Operation

    For safety and best performance, keep tools sharp. 9.0 Operation If a tool stops cutting or requires excessive pressure to make a cut, it needs to be sharpened. A number of brand name sharpening jigs and The information which follows is general in nature and not intended to be a complete course in fixtures are available;...
  • Page 16: Stock Selection

    Figure 9-2 shows the basic profile shapes in spindle turning. Figure 9-2 9.4 Stock Selection Stock for spindles should be straight grained and Figure 9-4 free of checks, cracks, knots and other defects. It should be cut 1/8" to 1/4" larger than the finished Make sure headstock is locked to lathe bed.
  • Page 17: Cutting Techniques

    9.5.2 Beads Make a parting cut for what is to be a bead to the desired depth. Place the parting tool on the tool support and move tool forward to make the full bevel of the tool come into contact with the workpiece.
  • Page 18: Face Plate And Bowl Turning

    9.6.1 Mounting Stock Use of a face plate is the most common method for holding a block of wood for turning bowls and plates: Select stock at least 1/8" to 1/4" larger than each dimension on the finished workpiece. Always select the largest diameter face plate that can be used for the workpiece to be turned.
  • Page 19: Bowl Turning Techniques

    As there are dozens of chucks to choose from, the Large domed scrapers can also be used to help woodturner should first consider all the different clean up the interior surfaces of bowls. A light types of turning that will be done, and read reports touch with the scraper slightly tilted will eliminate or discuss with other turners who own chucks some of the ridges occasionally left by an...
  • Page 20 Should there be a few small ridges left, a light cut with a large domed scraper can even out the surface.) Develop wall thickness at the rim and maintain it as you work deeper into the bowl (Once the piece is thin toward the bottom, you cannot make it thinner at the rim).
  • Page 21: Maintenance

    3mm hex key required. Figure 9-12 To change out a belt or pulley, carefully proceed as follows. If you are uncertain about attempting a belt or pulley change-out, contact JET technical service or take the headstock to an authorized service center.
  • Page 22: Troubleshooting Jwl-1640Evs Lathe

    11.0 Troubleshooting JWL-1640EVS Lathe Table 2 Symptom Possible Cause Correction * Motor fails to develop Power line overloaded. Correct overload condition. full power. Undersized wires in supply system, or Increase supply wire size. extension cord is too long. Low voltage.
  • Page 23: Recommended Lathe Speeds (Per Diameter Of Workpiece)

    Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
  • Page 24: Jwl-1640Evs Headstock Assembly - Exploded View

    14.1.1 JWL-1640EVS Headstock Assembly – Exploded View...
  • Page 25: Jwl-1640Evs Headstock Assembly - Parts List

    14.1.2 JWL-1640EVS Headstock Assembly – Parts List Index No. Part No. Description Size 1 ....JWL1642-102 .... Spur Center ............. MT2 ....... 1 2 ....6294736 ....Faceplate ..............3” ........1 3 ....6295796 ....Nylon Insert Socket Set Screw ........ 1/4-20x3/8” ....10 4 ....
  • Page 26 Index No. Part No. Description Size 70 ....JWL1642-183 .... Clamp ......................2 71 ....JWL1640EVS-171 ..Safety Guard Bracket ................... 1 72 ....6644005 ....Plunger ......................1 73 ....JWL1640EVS-173 ..Hex Bolt ..............3/8”-16 x 1-3/8” .... 2 74 ....
  • Page 27: Jwl-1640Evs Controller Assembly - Exploded View

    14.2.1 JWL-1640EVS Controller Assembly – Exploded View 14.2.2 JWL-1640EVS Controller Assembly – Parts List Index No. Part No. Description Size 1 ....JWL1640EVS-201 ..Knob ......................1 2 ....JWL1640EVS-202 ..Access Door (With Magnets) ................ 1 3 ....TS-2248252 ....Socket Head Button Screw ........M8-1.25Px25 ....1 4 ....
  • Page 28: Jwl-1640Evs Bed And Stand Assemblies - Exploded View

    14.3.1 JWL-1640EVS Bed and Stand Assemblies – Exploded View...
  • Page 29: Jwl-1640Evs Bed And Stand Assembly - Parts List

    Index No. Part No. Description Size 1 ....JET-113 ..... JET Logo ..............113 x 47 mm ....1 2 ....JWL1440-202 .... Bed ........................ 1 3 ....JWL1440-203 .... Stud ....................... 2 4 ....JWL1642-211 .... Tool Rest ..............14" ......... 1 ....
  • Page 30: Jwl-1640Evs Extension Bed Assembly (Optional) - Exploded View

    14.4.1 JWL-1640EVS Extension Bed Assembly (OPTIONAL) – Exploded View 14.4.2 JWL-1640EVS Extension Bed Assembly (OPTIONAL) – Parts List Index No. Part No. Description Size ....719401 ...... 20" Extension Bed w/ Post (includes #1 thru 6) ..........1 1 ....JWL1440-301 .... Extension Bed ............20” ......... 1 2 ....
  • Page 31: Jwl-1640Evs Guard Assembly (Optional) - Exploded View

    14.5.1 JWL-1640EVS Guard Assembly (OPTIONAL) – Exploded View 14.5.2 JWL-1640EVS Guard Assembly (OPTIONAL) – Parts List Index No. Part No. Description Size ....719002 ...... Lathe Guard Assembly (includes #1 thru 3) ............ 1 ....JWL1642-179 .... Guard ......................1 2 ....
  • Page 32: Electrical Connections For Jwl-1640Evs

    15.0 Electrical Connections for JWL-1640EVS...
  • Page 33: Warranty And Service

    JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
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  • Page 36 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...

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