ProMinent Sigma 3 S3Ba Operating Instructions Manual

ProMinent Sigma 3 S3Ba Operating Instructions Manual

Basic type/control type
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Operating Instructions
®
ProMinent
S3Ba (Basic Type)
S3Ca (Control Type)
S3Ca
S3Ca
Two sets of operating instructions are necessary to ensure the ProMinent
This product specific Sigma/ 3 operating instructions manual and the "General operating instructions
ProMinent
®
Please completely read through these operating instructions first! · Do not discard!
Part No. 987517
Sigma/ 3
S3Ba
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Please enter the identity code of the device here.
are operated safely and reliably for their intended purpose:
motor-driven metering pumps and hydraulic accessories" are only valid if read together!
The warranty shall be invalidated by damage caused by operating errors!
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
S3Ca
®
Sigma/ 3 S3Ba or S3Ca metering pumps
BA SI XXX XX/XX GB

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Summary of Contents for ProMinent Sigma 3 S3Ba

  • Page 1 ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ S3Ca Please enter the identity code of the device here. Two sets of operating instructions are necessary to ensure the ProMinent ® Sigma/ 3 S3Ba or S3Ca metering pumps are operated safely and reliably for their intended purpose: This product specific Sigma/ 3 operating instructions manual and the ”General operating instructions...
  • Page 2 Control elements and key functions Control elements: overview 1 Operating light (green) 2 Warning light (yellow) 3 Error warning light (red) 4 Stroke length adjuster 5 LCD display 6 UP key 7 DOWN key 8 P key 9 STOP/START key 10 i key 11 Relay output (optional) 12 Metering monitor socket...
  • Page 3 Operating-/Settings Diagram Continuous display Start/stop pump STOP STOP START START = Lock (CODE 1) = Lock (CODE 2) Change directly alterable values Prime Start batch (in"batch" operating mode only) Cancel error Check adjustable values page 47 Analog First select the operating mode here and then enter the settings in the SET menu! Exceptions: Timer and PROFIBUS ®...
  • Page 4 previous page Contact t c t Contact page 42 Contact Contact Contact Contact Contact Contact Contact Contact Batch Batch Batch Batch Batch Batch Batch Batch Batch Batch Batch h c t Batch page 44 Batch 0 2 4 Batch Calib b i l Calib page 45...
  • Page 6 Dulcodes UV-Desinfektionsanlage Imprint Imprint Operating Instructions for ProMinent ® Sigma/ 3 S3Ba/S3Ca © ProMinent Dosiertechnik GmbH, 2000 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg P.O. Box 101760 69007 Heidelberg · Germany info@prominent.de www.prominent.de Subject to technical modifications. ® ProMinent...
  • Page 7: Table Of Contents

    Dulcodes UV-Desinfektionsanlage Table of contents Page Device Identification/Identity Code ® Notes on safety of ProMinent metering pumps General notes Notes on installation, start-up and operation Notes on maintenance and repair Product description S3Ba/S3Ca Identification of pump type Design/Functional description 2.2.1 Functional description, drive 2.2.2...
  • Page 8 Cancel total stroke number or total litres (CLEAR window) Operating Manual operation Remote control Troubleshooting Decommissioning and disposal Spare parts and accessories Annex Motor data sheet EC Declaration of Conformity Exploded diagrams of liquid ends Wiring diagram, stroke actuator Wiring diagram, stroke adjuster ® ProMinent Page 8...
  • Page 9: Device Identification/Identity Code

    Union nut and PVDF pipe connector insert Union nut and stainless steel pipe connector insert Union nut and PVDF tubing nozzle Union nut and stainless steel tubing nozzle Version: ® With ProMinent logo (standard) Without ProMinent ® logo Power supply: 3 ph, 230 V/400 V, 0.37 kW...
  • Page 10 Union nut and PP insert Union nut and PVDF insert Union nut and stainless steel insert Union nut and PVDF hose nozzel Union nut and stainless steel hose nozzel Version: With ProMinent ® logo (standard) Without ProMinent ® logo Power supply: 1 ph 200-230 V ±10 %, 50/60 Hz...
  • Page 11: Notes On Safety Of Prominent Metering Pumps

    • ProMinent metering pumps must not be assembled with parts which are not tested and recommended by ProMinent otherwise this can lead to injury to persons and damage to property for which no liability will be accepted! • Pumps must be accessible at all times to facilitate operation and maintenance. Access points must not be obstructed or blocked! •...
  • Page 12: Notes On Maintenance And Repair

    Notes on safety of ProMinent ® metering pumps Dulcodes UV-Desinfektionsanlage IMPORTANT • Set stroke length only with pump in operation! • Pull the red plug for venting the gear unit during initial operation of the Sigma/ 3 metering pump (refer to Fig. 2, item 10)! NOTE •...
  • Page 13: Product Description S3Ba/S3Ca

    • Operate the pump only within the conditions described in the technical data! • General restrictions with regard to viscosity limits, chemical resistance and density must be observed (refer to ProMinent chemical resistance list (catalogue or homepage))! • All other applications or conversion are prohibited! •...
  • Page 14: Stroke Movement

    + Delivery stroke – Intake stroke Fig. 3 Angle reduced stroke length S3Ba/S3Ca-006-GB Set stroke length dependent on the required delivery capacity. 30 % 75 % Fig. 4 S3Ba/S3Ca-007-GB ® ProMinent Page 14...
  • Page 15: Metering Capacity Diagram

    A shorter stroke length and high frequency should be selected to achieve good mixing properties! 2.2.3 Metering capacity diagram S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca HM12330 HM12270 HM12190 HM12145 Fig. 5 Pressure in (bar) HM12_Druck S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca HM12330 HM12270 HM12190 HM12145 Fig. 6 Stroke length in (%) HM_12 Hub ® ProMinent Page 15...
  • Page 16 Product description S3Ba/S3Ca Dulcodes UV-Desinfektionsanlage S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca HM041030 HM040830 HM070410 HM070580 1200 1000 Fig. 7 Pressure in (bar) HM07_Druck S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca S3Ba/S3Ca HM070410 HM070580 HM040830 HM041030 1200 1000 Fig. 8 Stroke length in (%) HM07_Hub ® ProMinent Page 16...
  • Page 17: Functional Description, Delivery Unit

    The connection dimensions of valves and liquid ends of the same size but with different materials are identical. These parts can be interchanged as required. Materials and dimensions are specified in Section 3, Technical data. Fig. 9 Fig. 10 3154-4 61_05-104_00_72-03 ® ProMinent Page 17...
  • Page 18: Integrated Overflow Valve With Bleeder Function

    Delivery unit overflow valve Sigma/ 3, 10 bar PVT Identity code type: 120145, 120190, 120270, 120330 Delivery unit overflow valve Sigma/ 3, 4 bar PVT Identity code type: 040830, 041030 Delivery unit overflow valve Sigma/ 3, 7 bar PVT Identity code type: 070410, 070580 Fig. 11 3160-4 ® ProMinent Page 18...
  • Page 19 130 which is controlled by the lower spring force of bleeder spring item 133. IMPORTANT Once the pump has primed, turn knob item 139 in clockwise direction as far as it will go ”close“! The pump can now be placed into operation. ® ProMinent Page 19...
  • Page 20: Diaphragm Rupture Sensor

    The leak tightness of the working diaphragm, Item 200, is monitored with a diaphragm failure detector, Item 104, that triggers a contact signal in the event of diaphragm failure so that the pump is stopped in the S3Ca and the diaphragm failure is indicated on a LCD. ® ProMinent Page 20...
  • Page 21 The diaphragm rupture sensor lens should be replaced after every diaphragm rupture. FM 130 Id. code type: 120145, 120190, 120270, 120330 Fig. 13 FM 350 3162-4 Id. code type: 040830, 041030, 070410, 070580 ® ProMinent Page 21...
  • Page 22 Before commencing operation, install the provided diaphragm breakage sensor together with the gasket (Item159) and make the electrical connections. NOTE • For safety reasons it is advisable to connect a safe low voltage (e.g. EN 60335-1 (SELV)). • The cable priority is arbitrary. ® ProMinent Page 22...
  • Page 23: Technical Data

    040830 PVT 1000/ 264 2"-DN 32 040830 SST 1000/ 264 2"-DN 32 All performance data applies to water at 20 °C. The suction lift applies when the suction line and liquid end are full and correctly installed. ® ProMinent Page 23...
  • Page 24: Dimensions S3Ba

    G1 1/2"A FM 1000 PVT DN 32 G2"A FM 1000 SST DN 32 G2"A FM 330 for Sigma/ 3, 120145, 120190, 120270, 120330 FM 1000 for Sigma/ 3, 070410, 070580,040830, 041030 * Measurements with diaphragm rupture sensor. ® ProMinent Page 24...
  • Page 25: Dimensions S3Ca

    Fig. 16 61_01-101_00_12-73 Dimensions Sigma/ 3 with stroke positioning motor (in mm) Motor flange Ø P Ø M Ø N Ø S Ø D B14 160/200 41.5 56 C 149.3 114.3 15.87 56.5 B14 160 11.8 ® ProMinent Page 25...
  • Page 26: Motor Data

    Motor: IP 55 DIN EN 60034-5 (in accordance with DIN VDE 0470 Part 1, corresponds to EN 60529 and IEC 529). External fan External fan for speed controlled motor with external fan and temperature monitor: ® Note information in “General operating instructions for ProMinent metering pumps and hydraulic accessories”. 3.1.6 Stroke actuator drive mechanism 230 V ±...
  • Page 27: Electrical Data, Pacing Relay "S3Ba

    The contacts are zero volt. 3.1.10 Sound intensity level The sound intensity level is < 70 dB (A) at maximum stroke, maximum stroking rate, maximum back pressure (water) in accordance with DIN EN 12639 (noise measurement in fluid pumps) ® ProMinent Page 27...
  • Page 28: Start-Up/Maintenance

    Dulcodes UV-Desinfektionsanlage Start-up/Maintenance IMPORTANT Observe the safety notes provided in Section 1. Start-up All general guidelines in the accompanying ”General operating instructions ProMinent ® motordriven metering pumps and hydraulic accessories” apply. Maintenance IMPORTANT After loosening the liquid end screws (e.g. to change the valves or diaphragm), the screws must be retightend corsswise to the specified tightening torque.
  • Page 29 • If suction problems with the pump or leakage at the overcurrent valve are encountered, first clean the ball and the ball seat disc. NOTE • For media containing particles larger than 0.3 mm it is absolutely essential to install a filter in the suction line. ® ProMinent Page 29...
  • Page 30: Features Of The S3Ca Metering Pumps

    6.3 AT (1.5kA) 6.3 AT (1.5kA) * internal switch function ** Only genuine fuses of ProMinent, item no. 732379, may be used! Function description, controller Operating modes Operating modes are selected using the MODE menu (depending upon identity code, some operating modes may be absent).
  • Page 31 This warning light appears if the S3Ca electronics detect a situation that could lead to a fault, e.g. “liquid levels low 1st stage”. Warning indicator (red) This warning light appears if a fault occurs, e.g. “liquid levels low 2nd stage”. ® ProMinent Page 31...
  • Page 32: Sockets, Symbols And Wiring Diagram

    (1) Socket for two-stage float switch with advance warning and de-activate function (2) External socket for contact or analogue controller with zero volts deactivation via pause function (3) Metering monitor socket for connection of ProMinent metering monitor (4) Mains switch (1-pin) (5) Relay cable (fault indicating and/or pacing relay)
  • Page 33 N/C fault indicating relay - the relay closes immediately after the power is switched on and opens in the event of a fault. N/O fault indicating relay, the relay closes in the event of a fault. Use suitable interference suppression (e.g. RC glands) when connecting inductive loads. ® ProMinent Page 33...
  • Page 34 -> pump metering at pre-set stroking rate Circuit examples page 37 Diaphragm rupture cable External/contact cable (2 core) Contact open -> alarm -> pump stops with controller type 0 Contact closed -> metering stroke ® ProMinent Page 34...
  • Page 35 Controller: – zero volts contact (approx. 0.5 mA) – semi-conductor (residual voltage: < 0.7 V) * The metering pump makes its first metering stroke at approx. 0.4 mA (4.4 mA) and starts continuous operation at approx. 19.2 mA. ® ProMinent Page 35...
  • Page 36 4 green/C (fault) Diaphragm indicating 2 blue/alarm Diaphragm 3 white/NO (pacing) rupture rupture 1 black/GND sensor pacing relay 2 brown/C (pacing) sensor 3 blue/analogue 2 white/contact Circuit External 1 brown/pause examples activation 4 black/GND overleaf 5 grey/auxiliary Mains ® ProMinent Page 36...
  • Page 37 „External contact“ function (ProMinent external/contact cable) 2 white/contact External activation 4 brown/GND Pulse rate, e.g. contact water meter „External contact“ function (ProMinent universal signal cable) 3 blue/analogue 2 white/contact External 1 brown/pause activation 4 black/GND 5 grey/auxiliary Pulse rate, e.g. contact water meter „Pause“...
  • Page 38: Retrofitting Relays

    The pump is generally programmed ex-factory to „drop-out action alarm relay“ and – if fitted – „pull-up action clock pulse generator relay“. If a switching function is required, the pump can be reprogrammed at the Heidelberg plant. Fig. 21 Fig. 22 ® ProMinent Page 38...
  • Page 39: Control Elements

    The number of strokes reached is above the maximum value (99999) that can be shown in the LCD display. NOTE The S3Ca indicates the metering volume and the metering rate in l or l/hor gal or gal/h only when calibrated. ® ProMinent Page 39...
  • Page 40: Settings

    For “change a figure”; press the P key 1x; you will simultaneously move to the next menu option or to a continuous display. Correct wrongly set digits Press the i key 2x; you will go back to the first digit. ® ProMinent Page 40...
  • Page 41: Check Adjustable Values

    The following operating modes are selected via the MODE menu (depending upon identity code, some operating modes may be absent): • Manual: for operation by hand (Identity code, control variant: manual, standard option) • Analogue: for electronic control (Identity code, control variant: analogue current) ® ProMinent Page 41...
  • Page 42: Select Operating Mode (Mode Menu)

    0 mA the S3Ca does not operate at 20 mA the S3Ca operates at 180 strokes/min. Between these two extremes the stroke rate is proportional to the electrical signal. t e s Analog Continuous display ® ProMinent Page 42...
  • Page 43 I1: the straight line and the ratio are fixed accordingly: I [mA] Fig. 25 NOTE Draw a diagram like the one above - with values for (I1, F1) and (I2, F2) - in order to set the S3Ca to your required stroke rate! ® ProMinent Page 43...
  • Page 44: Settings For "Contact" Operating Mode (Contct Menu)

    (break) or small increase in strokes. IMPORTANT The factor resets to “1” if you change to a different operating mode! Contact - identity code: external with pulse control ® ProMinent Page 44...
  • Page 45 After 10 pulses, 1 stroke is activated At a factor of 0.75 After 2 pulses, 1 stroke is activated, then after 1 pulse, 1 stroke is activated, then after 2 pulses, 1 stroke is activated etc. ® ProMinent Page 45...
  • Page 46: Settings For "Batch" Operating Mode (Batch Menu)

    Settings for programmable functions (SET menu) The following programmable function settings menus appear in all operating modes: • Calibrate (CALIB menu) • Auxiliary frequency (AUX menu) • Flow (FLOW menu, available only if flow monitor is connected) ® ProMinent Page 46...
  • Page 47: Settings For "Calibration" Function (Calib Menu)

    The corresponding continuous displays show the calibrated values. The total stroke number and total litres are set during calibration to “0”. The S3Ca is in STOP mode. 7.5.2 Settings for “auxiliary frequency” function (AUX menu) # & Freq. Continuous display ® ProMinent Page 47...
  • Page 48: Settings For The "Flow" Function (Flow Menu)

    (= set to “0”). You may then press the P key briefly to exit this window. The values displayed are counted incrementally from the point of commissioning the pump, or from the last delete action. a e l Continuous display ® ProMinent Page 48...
  • Page 49: Operating

    The S3Ca returns to the original continuous display a few seconds after the factor has been reset. Display program version Press the P-key for 10 seconds to display the program version. Example: “V 1052” + “X 1010”. Release key immediately if “LOAD 3” appears ! ® ProMinent Page 49...
  • Page 50: Remote Control

    Remote control of the S3Ca is possible via a control cable or PROFIBUS ® (see Section 5.3 and ® ® Chapter 7, „Supplementary instructions for ProMinent gamma/ L and ProMinent Sigma ® versions with PROFIBUS “ as well as your documentation in the annex).
  • Page 51 Press the P key (reset key). Cause Other motor fault. Remedy Call ProMinent. Press the P key (reset key). Red LED is lit. “Error” appears in the display and “TEMPERATURE” is flashing Cause The temperature in the pump housing is too high because the ambient temperature is too high.
  • Page 52: Decommissioning And Disposal

    Red LED display is lit, “Error” appears in the display and “SYSTEM” is flashing Cause Controller fault. Remedy Disconnect the pump from the mains and reconnect. If the error message continues, send the pump back to ProMinent. Red LED lit, “Error” appears in the display and “Mem” flashes Cause Stroke memory full Remedy...
  • Page 53: Spare Parts And Accessories

    The assembly and installation of ProMinent ® metering pumps with other-make parts that are not tested and recommended by ProMinent are not permitted and can lead to personal injury and damage to property for which no liability shall be accepted! Spare parts You will find the order numbers for the wearing parts in the exploded view drawings in the annex.
  • Page 54: Annex

    S3Ba _ _ _ _ _ _ _ _ S _ _ _ HP2a _ _ _ _ _ _ _ _ S _ _ _ ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany Nr./No. MD - 1003455/A Datum/Date 08.08.2002 Motor datasheets are available for further information.
  • Page 55: Ec Declaration Of Conformity

    Dulcodes UV-Desinfektionsanlage EC Declaration of Conformity ® ProMinent Page 55...
  • Page 56: Exploded Diagrams Of Liquid Ends

    Spare parts kit FM 330 PVT/PPT/PCT Order No. 1005308. * The listed items are constituent parts of the spare part kit. ** Special accessories (not included in spare part kit). Fig. 28 Subject to technical modifications. 61_05-104_0_72-03_330 ® ProMinent Page 56...
  • Page 57 Valve assy DN 32/PVT/PPT/PCT * Order No. 1002806 Spare parts kit FM 1000 PVT/PPT/PCT Order No. 1005309. * The listed items are constituent parts of the spare parts kit. Fig. 29 Subject to technical modifications. 61_05-104_0_72-03 ® ProMinent Page 57...
  • Page 58 Overflow valve assy 7 bar PVA Order No. 1004801 Overflow valve assy 4 bar PVA Order No. 1004778 For other spare parts see delivery unit without overflow valve (see P. 54 and 55). Fig. 30 Subject to technical modifications. 61_05-104_0_74-03_330 ® ProMinent Page 58...
  • Page 59 Spare parts kit FM 330 SST with valve Order No. 1005312. * The listed items are constituent parts of the spare parts kit. ** Special accessories (not included in spare parts kit). Fig. 31 Subject to technical modifications. 61_05-104_0_73-03_330 ® ProMinent Page 59...
  • Page 60 Spare parts kit FM 1000 SST without valve Order No. 1005311 Spare parts kit FM 1000 SST with valve Order No. 1005313 * The listed items are constituent parts of the spare parts kit. Fig. 32 Subject to technical modifications. 61_05-104_0_73-03 ® ProMinent Page 60...
  • Page 61 Overflow valve assy 7 bar SSA Order No. 1005042 Overflow valve assy 4 bar SSA Order No. 1005038 For other spare parts see delivery unit without overflow valve (see P. 57 and 58). Fig. 33 Subject to technical modifications. 61_05-104_0_75-03_330 ® ProMinent Page 61...
  • Page 62 S3Ca Retrofit kit double diaphragm FM 330 Order No. 1004597 S3Ca Retrofit kit double diaphragm FM 1000 Order No. 1004595 Lense Order No. 792807 Diaphragm failure detector * * These items belong to the retrofit kit. Abb. 34 Subject to technical modifications. 61_05-104_00_53-03_2 ® ProMinent Page 62...
  • Page 63: Wiring Diagram, Stroke Actuator

    Dulcodes UV-Desinfektionsanlage Wiring diagram Stroke actuator wiring diagram Feedback signal mA Input signal mA 4 3 2 1 PE N L Power supply Wiring diagram for stroke length adjuster Power supply Sig. ® ProMinent Page 63...

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