wtw IFL 700 IQ Operating Manual

wtw IFL 700 IQ Operating Manual

Iq sensor net sludge level sensor
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Operating manual
IFL 700 IQ
IFL 701 IQ
IFL 700 IQ
IQ S
N
Sludge level sensor
ENSOR
ET
ba75990e01
10/2012

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Summary of Contents for wtw IFL 700 IQ

  • Page 1 Operating manual IFL 700 IQ IFL 701 IQ IFL 700 IQ IQ S Sludge level sensor ENSOR ba75990e01 10/2012...
  • Page 2 The latest version of the present operating manual is avail- www.WTW.com. able on the Internet under © Copyright Weilheim 2012, WTW GmbH Reproduction in whole - or even in part - is prohibited without the express written permission of WTW GmbH, Weilheim. Printed in Germany. ba75990e01 10/2012...
  • Page 3: Table Of Contents

    IFL 70x IQ Contents IFL 70x IQ - Contents Overview ........1-1 How to use this component operating manual .
  • Page 4 Contents IFL 70x IQ Technical data ....... 7-1 Measurement characteristics .....7-1 Application characteristics .
  • Page 5: Overview

    IFL 70x IQ Overview Overview How to use this component operating manual Structure of the IQ S IQ Sensor Net Operating Manual ENSOR operating manual System Operating Manual (Ring Binder) IQ Sensor MIQ Module MIQ Terminal Operating Operating Operating Manual Manual Manual Component Operating Manuals...
  • Page 6: Structure Of The Ifl 70X Iq Sludge Level Sensor

    Overview IFL 70x IQ Structure of the IFL 70x IQ sludge level sensor Structure Fig. 1-2 Structure of the sludge level sensor (example: IFL 700 IQ) Wiper (only IFL 700 IQ) Ultrasonic transducer Marking for immersion depth 0.1 m Shaft...
  • Page 7: Recommended Fields Of Application

    Echo reflected by the bottom area (long reflection interval) Wiper (cleaning system) The IFL 700 IQ sensor has a mechanical wiper that effectively cleans gas bubbles and dirt off the ultrasonic transducer. The wiper operates contactless and is maintenance-free and wear-free.
  • Page 8 Overview IFL 70x IQ 1 - 4 ba75990e01 10/2012...
  • Page 9: Safety Instructions

    IFL 70x IQ Safety instructions Safety instructions Safety information 2.1.1 Safety information in the operating manual This operating manual provides important information on the safe oper- ation of the product. Read this operating manual thoroughly and make yourself familiar with the product before putting it into operation or working with it.
  • Page 10: Safe Operation

    Safety instructions IFL 70x IQ Safe operation 2.2.1 Authorized use The authorized use of the IFL 70x IQ consists of its use as a sludge level sensor in the IQ S . Only the operation and running of ENSOR the product according to the instructions and technical specifications given in this operating manual is authorized (see chapter 7 T ECHNICAL ).
  • Page 11: Commissioning

    Controller software: Version 3.35 or higher  MIQ/TC 2020 XT Terminal software: Version 3.35 or higher Scope of delivery  Sludge level sensor IFL 700 IQ or IFL 701 IQ  Operating manual Installation 3.3.1 General information NOTE Sharp objects can damage the ultrasonic transducer. Please be care- ful, especially when handling sharp tools, when cleaning and during transport.
  • Page 12: General Installation Conditions

    Commissioning IFL 70x IQ 3.3.2 General installation conditions Minimum distance = 0.2 m + 0.05 * (water depth - immersion depth in m) from basin wall Immersion depth Wall (= 0.1 m) Immersion depth Dead zone (= 0.4 m) Vertical installation Depth of the sludge level...
  • Page 13: Influence Of Permanently Installed Fixtures

    If there are range problems, the sensor must be immersed deeper (note the dead zone and maximum depth of immersion). With the IFL 700 IQ sensor, the mechanical wiper removes gas bubbles and dirt from the surface of the ultrasonic transducer.
  • Page 14: Short-Term Interferences Due To Obstacles

    SACIQ standard model, the SACIQ SW sensor connection cable is optimized concerning its resistance to corrosion. Information on this and other IQ S accessories is given in the WTW cat- ENSOR alog and on the Internet. How to connect the SACIQ (SW) sensor connection cable...
  • Page 15 Then screw the coupling ring (2) of the sensor connection cable onto the sensor up to the stop. NOTE (only IFL 700 IQ) If the sensor is connected to the IQ S , the mechanical wiper ENSOR may start moving unexpectedly.
  • Page 16: Initial Commissioning

    The current software is available on the Internet under www.WTW.com. Install the sensor at the measuring location and establish the connection to the IQ S . (see section 3.3).
  • Page 17 IFL 70x IQ Commissioning Fig. 3-3 Sample echo profile (sludge blanket height) Entered Water depth (shaded) Move the cursor along the profile (with < >) Topmost echo: First rise of the sludge concentration viewed from the surface of the water Strongest echo: Most concentrated sludge (greatest intensity) Status line (values at the cursor position)
  • Page 18 Commissioning IFL 70x IQ Fig. 3-4 Measured value display with main and secondary measured value Measured value Number of echoes found 3 - 8 ba75990e01 10/2012...
  • Page 19: Setting Table For The Ifl 70X Iq

    IFL 70x IQ Commissioning Setting table for the IFL 70x IQ Default values are marked in bold. 3.5.1 Sensor settings menu Carrying out settings The sensor settings can be accessed from the following menus:  Using <S>, switch from the measured value display to the main menu of the settings.
  • Page 20 Commissioning IFL 70x IQ Setting Selection/values Explanation The rising side of the echo is evaluated for Method the measured value determination. One of two methods can be selected for this. Rel. threshold The measured value is equivalent to the point where the intensity of the echo reaches the adjusted relative threshold.
  • Page 21 IFL 70x IQ Commissioning Setting Selection/values Explanation With this setting, the echo to be evaluated Echo selection is determined. The echo is automatically identified according to the criterion that was set. Topmost echo The topmost echo (from the surface of the water) is used for calculating the mea- sured value.
  • Page 22 Commissioning IFL 70x IQ Setting Selection/values Explanation Establishing time 0 ... 120 ... 600 sec Filter that ignores (interfering) echoes whose residence time within the ultra- sonic cone is shorter than the time defined here. Example: To ignore a scraper, the maxi- mum duration of its visibility in the ultra- sonic cone has to be entered.
  • Page 23: Display/Extras Menu

    Displays the echo profile without any fil- ters. Filtered Displays the echo profile with all filters. Apply Closes the Display/Extras menu. Scraper test (only with IFL 700 IQ ) The wiper moves once (function test). 3 - 13 ba75990e01 10/2012...
  • Page 24 Commissioning IFL 70x IQ 3 - 14 ba75990e01 10/2012...
  • Page 25: Measuring

    IFL 70x IQ Measuring Measuring Submerse the sensor in the sample. Read the measured value on the terminal of the IQ S ENSOR system. Factors affecting the The following factors have an impact on the measured value: measured value  The environmental conditions at the measuring location deviate too much from the sensor settings (Immersion depth, Water depth, Temperature) ...
  • Page 26 Measuring IFL 70x IQ 4 - 2 ba75990e01 10/2012...
  • Page 27: Maintenance, Cleaning, Accessories

    Sharp objects can damage the ultrasonic transducer. Please be care- ful, especially when handling sharp tools, when cleaning and during transport. NOTE (only IFL 700 IQ) If the sensor is connected to the IQ S , the mechanical wiper ENSOR may start moving unexpectedly.
  • Page 28: Surface

    Maintenance, cleaning, accessories IFL 70x IQ We do not recommend unscrewing the sensor from the sensor connection cable when cleaning the sensor shaft and measuring windows. Otherwise, moisture and/or dirt can get into the plug connection where it can cause contact problems.
  • Page 29: Accessories

    NOTE Carefully clean the wiper of the IFL 700 IQ from outside. Clean the sensor shaft and the surface of the ultrasonic trans- ducer as explained in the point C , page 1.
  • Page 30 Maintenance, cleaning, accessories IFL 70x IQ 5 - 4 ba75990e01 10/2012...
  • Page 31: What To Do If

    IFL 70x IQ What to do if... What to do if... Mechanical damage to Cause Remedy the sensor – Return the sensor Display "----" Cause Remedy (no valid measured Sensor is permanently in the air Immerse the sensor in water value) (see section 3.3.2) There are too many air bubbles in...
  • Page 32 What to do if... IFL 70x IQ The measured value is Cause Remedy not within the expected The Water depth is not set correctly Set the Water depth and range Immersion depth correctly (e.g., the bottom echo or multiple echoes between the bottom of the basin and the surface of the water are interpreted as measured value echoes.)
  • Page 33 IFL 70x IQ What to do if... Number and position of Cause Remedy the echoes changing Small temporary interfering – Check Echo selection (Top- often echoes most echo or Strongest echo) (e.g. sludge flakes sinking slowly) – A higher value for the Mini- mum intensity filter ignores echoes from small, slowly sinking sludge fields.
  • Page 34 What to do if... IFL 70x IQ 6 - 4 ba75990e01 10/2012...
  • Page 35: Technical Data

    IFL 70x IQ Technical data Technical data Measurement characteristics Measuring principle Ultrasound echo measurement Measuring ranges and Measured Measuring ranges Resolution Accuracy resolution parameter Distance 0.4 ... 15 m from 0.01 m 0.1 m ultrasonic trans- ducer surface Conversion to sludge level depth (from the surface of the water) or sludge level height (from the bottom of the basin) Application characteristics Allowed...
  • Page 36: General Data

    Material Shaft and enclosure V4A stainless steel 1.4571 Base plate V4A stainless steel 1.4571 Ultrasonic transducer surface PVC-C Wiper (only IFL 700 IQ) Grivory Wiper driving shaft Titan (grade 2) (only IFL 700 IQ) Plug head connector housing ® Plug, 3-pole...
  • Page 37: Electrical Data

    ECHNICAL DATA IQ S system operating ENSOR manual) Power consumption IFL 700 IQ 5.5 W (maximum power consumption) 3.0 W (average power consumption) If the sensor is supplied with power by an MIQ/Blue PS mod- ule, only the average power con- sumption has to be taken into account.
  • Page 38 Technical data IFL 70x IQ 7 - 4 ba75990e01 10/2012...
  • Page 39: Indexes

    The last three digits of the message code form the component code. It identifies the component (active component) that caused the message: Some error messages contain an internal error code, starting with "#". Module code Component IFL 700 IQ IFL 701 IQ 8.1.1 Error messages Message code Message text...
  • Page 40: Info Messages

    Indexes IFL 70x IQ 8.1.2 Info messages The sensor does not generate any info messages. 8 - 2 ba75990e01 10/2012...
  • Page 41: Status Info

    IFL 70x IQ Indexes Status info The status info is a coded piece of information on the current status of a sensor. Each sensor sends this status info to the controller. The sta- tus info of sensors consists of 32 bits, each of which can have the value 0 or 1.
  • Page 42 Indexes IFL 70x IQ 8 - 4 ba75990e01 10/2012...
  • Page 44 Wissenschaftlich-Technische Werkstätten GmbH Dr.-Karl-Slevogt-Straße 1 D-82362 Weilheim Germany Tel: +49 (0) 881 183-0 +49 (0) 881 183-100 Fax: +49 (0) 881 183-420 E-Mail: Info@WTW.com Internet: http://www.WTW.com...

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