Graco ToughTek S340e Operation, Repair, And Parts
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Graco ToughTek S340e Operation, Repair, And Parts

Graco ToughTek S340e Operation, Repair, And Parts

Portable portable portable stucco pump
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Operation, Repair, and Parts
ToughTek® S340e
ToughTek®
ToughTek®
Portable Stucco
Stucco Pump
Portable
Portable
Stucco
Electric sprayer
sprayer for
for water
water- - - based
Electric
Electric
sprayer
for
water
Systems
Systems
Systems (EIFS).
(EIFS). For
(EIFS).
For professional
For
professional use
professional
Not
Not
Not approved
approved for
approved
for use
for
use in in in explosive
use
Important
Important Safety
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual and in related
manuals. Save
Save
Save these
For models and related manuals, see
page 3.
600 psi (4.13 MPa, 41.3 bar) Maximum
Fluid Working Pressure
S340e
S340e
Pump
Pump
based stucco
stucco base,
base, finish
based
stucco
base,
use only.
use
only.
only.
explosive
explosive atmospheres
atmospheres or or or hazardous
atmospheres
Instructions
Instructions
these
these instructions.
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
finish coat
coat materials,
materials, and
and Exterior
finish
coat
materials,
and
hazardous locations.
hazardous
locations.
locations.
3A3437F
Exterior Insulation
Insulation and
and Finish
Exterior
Insulation
and
EN
Finish
Finish

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Summary of Contents for Graco ToughTek S340e

  • Page 1 Operation, Repair, and Parts ToughTek® S340e S340e ToughTek® ToughTek® S340e 3A3437F Portable Stucco Stucco Pump Pump Portable Portable Stucco Pump Electric sprayer sprayer for for water water- - - based based stucco stucco base, base, finish finish coat coat materials, materials, and and Exterior Exterior Insulation...

  • Page 2: Table Of Contents

    Spray..............18 Repair..............27 Prevent Pack-out ......... 18 Replace Pump Lower ........27 Before Starting or Stopping Material Parts..............30 Flow ..........18 Technical Specifications........37 Spraying............18 Spray Adjustments (Pole Spray Applicator) ... 19 Graco Standard Warranty........38 3A3437F...

  • Page 3: Models

    25A306† ✔ All 230V pumps include a Europe adapter and Australia adapter cord set. † Related Manuals Manuals Related Related Manuals Manuals are available at www.graco.com. Component manuals in English: Manual Description Manual Manual Description Description 3A3438 Pole Spray Applicator...

  • Page 4: Replacement Parts And Accessories

    Replacement Parts and Accessories Replacement Parts Parts and and Accessories Accessories Replacement Replacement Parts Accessories Accessories Accessories Accessories 17G554 KIT, remote switch 17W604 KIT, remote switch, cable (switch and 100 ft cable) 17W829 KIT, remote switch, extension cord (110 ft) 248515 KIT, sponge ball, 30 mm for 25 mm (1.0 in.) dia.
  • Page 5 Replacement Parts and Accessories Hopper Hopper Hopper 17J707 KIT, F340e, hopper with cover 17J709 KIT, F340e, hopper, bracket 17J812 KIT, F340e, stop, bracket 17J710 KIT, F340e, adjustable latch 17J708 KIT, F340e, stop, brackets Motor Motor Motor and and Driver Driver Driver 17J702 KIT, F340e, MCM, 120V...

  • Page 6: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 7 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE MISUSE HAZARD HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
  • Page 8 Warnings WARNING WARNING WARNING SKIN SKIN SKIN INJECTION INJECTION INJECTION HAZARD HAZARD HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical surgical treatment.

  • Page 9: Component Identification

    Component Identification Component Identification Identification Component Component Identification Overview Overview Overview Component Identification Identification Table Table Component Component Identification Table Key: Key: Key: Key: Key: Key: Electric Motor Hopper Pin Pump Lower Motor Power Switch Fluid Drain/Purge Valve Hopper Latch Remote Pump Control Switch (optional) Fluid Outlet Flow Adjustment Knob...

  • Page 10: Motor Power Switch

    Component Identification Motor Power Power Switch Switch Connect Hoses Hoses and and Applicator Applicator Motor Motor Power Switch Connect Connect Hoses Applicator The motor power switch (S) must be in the ON for the • Before connecting hoses/applicator, inspect for sprayer to pump material.

  • Page 11: Install The Remote Switch (Optional)

    Component Identification Install the the Remote Remote Switch Switch (Optional) (Optional) Prime with with Material Material Install Install Remote Switch (Optional) Prime Prime with Material The remote switch is an additional accessory kit and does not come with models 25A300 and 25A304. The kit part number is 17G554.

  • Page 12: Grounding

    Grounding Grounding Grounding Grounding Extension Extension Cords Extension Cords Cords • Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product. The equipment must be grounded to reduce the •...

  • Page 13: Setup

    Setup Setup Setup Setup 5. Attach check valve (optional). Remove fluid outlet assembly (F). Attach check valve (M) to pump fluid outlet. Attach fluid outlet assembly to check valve (M) outlet. To avoid tipping over, ensure cart is on a flat and level surface.

  • Page 14: Flush

    Flush Flush Flush Flush 3. Place applicator outlet in a waste container. The waste container must be large enough to hold all dispensed material. NOTICE NOTICE NOTICE Failure to flush prior to material curing in the system will result in damage to system and may require replacement of all system parts in contact with the material.
  • Page 15 Flush 11. Circulate clean water: 14. Drain remaining water from system: a. Fill the system hopper with clean water. a. Place a drain pan beneath pump lower inlet connection. b. Turn the motor power switch (S) to ON to begin circulating water. Increase flow and b.

  • Page 16: Prime With Water

    Prime with Water Prime with with Water Water Prime Prime with Water 6. Run the clean-out ball(s) to coat the inside of the hoses. a. Remove the applicator from the end of the hose. b. Remove the hose inlet from the pump outlet NOTICE NOTICE NOTICE...

  • Page 17: Mix The Material

    Mix the Material Mix the the Material Material Prime with with Material Material Material Prime Prime with Material Always follow the material manufacturer’s instructions for the material being sprayed. Material must be thoroughly mixed to a smooth consistency before loading it in the hopper. NOTE: NOTE: For stucco base and base coats, it is NOTE:...

  • Page 18: Spray

    Spray Spray Spray Spray Prevent Pack Pack - - - out Prevent Prevent Pack 5. Turn the motor power switch (S) to ON. To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size that provides an acceptable spray pattern.

  • Page 19: Spray Adjustments (Pole Spray Applicator)

    Spray Adjustments (Pole Spray Applicator) Spray Adjustments Adjustments (Pole (Pole Spray Spray Applicator) Applicator) Spray Spray Adjustments (Pole Spray Applicator) 1. Test the spray pattern on cardboard. Hold the applicator 18 – 30 in. (45 – 76 cm) away from the surface.

  • Page 20: Spray Adjustments (Htxtm Applicator)

    Spray Adjustments (HTXTM Applicator) Spray Adjustments Adjustments (HTX (HTX T T T M M M Applicator) Spray Spray Adjustments (HTX Applicator) Applicator) Air bleeds from the applicator nozzle whenever the air assist valve (DF) is open. Close the valve to stop the air flow if desired.

  • Page 21: Fluid Drain/Purge Valve

    Fluid Drain/Purge Valve Fluid Drain/Purge Drain/Purge Valve Valve Fluid Fluid Drain/Purge Valve 1. Turn the flow adjustment knob (H) counterclockwise until it stops. 2. Turn the motor power switch (S) off. 3. Remove the applicator tip and the tip retainer. 4.

  • Page 22: Hopper Removal

    Hopper Removal Hopper Removal Removal Hopper Hopper Removal NOTE: NOTE: If the hopper elbow needs to be thoroughly NOTE: cleaned, rotate knob (K) to loosen the clamp between the elbow and the hopper. Remove and clean the elbow. NOTE: NOTE: To re-install the hopper, follow the steps NOTE: To help prevent injury from suction, never place above in reverse order.

  • Page 23: Maintenance

    Maintenance Maintenance Maintenance Maintenance Daily Maintenance Maintenance Corrosion Protection Protection Daily Daily Maintenance Corrosion Corrosion Protection NOTICE NOTICE NOTICE To prevent rust, never leave water or water-based fluid in the pump overnight. NOTICE NOTICE NOTICE 1. Flush the system. See Flush, page Material left on the throat seal can dry out and 2.

  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting 2. Check all possible problems, causes, and solutions listed below before disassembling pump. For troubleshooting and repair questions, please contact your distributor. 1. Perform Pressure Relief Procedure, page Mechanical/Fluid Flow Flow Mechanical/Fluid Mechanical/Fluid Flow Problem Problem Problem Cause Solution...

  • Page 25: Electrical

    Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Material is too thick to push Hose is too restrictive Thin and mix material thoroughly to a lower through the hose without viscosity. packing out Use a pump system priming fluid (slime). Wet out the system.
  • Page 26 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Control board status light blinks Connections above the motor may 1. Turn the motor power switch (S) to OFF and 15 times repeatedly are loose or damaged unplug the sprayer. 2.

  • Page 27: Repair

    Repair Repair Repair Repair Replace Pump Pump Lower Lower Replace Replace Pump Lower Perform the procedure below to replace the entire pump lower with a new or different pump lower. 1. Perform the Pressure Relief Procedure, page 2. Disconnect the hopper, material hose, and power.
  • Page 28 Repair Replace Pump Pump Components Components Replace Replace Pump Components Remove the the pump pump lower lower (6a (6a – – – 17G864) 17G864) before before replacing replacing any any pump pump components. components. Remove Remove pump lower 17G864) before replacing pump components.
  • Page 29 Repair Pump Pump Pump Components Components Parts Components Parts List Parts List List Part Description Part Description Ref. Ref. Ref. Part Part Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Description Description Qty. Qty. Qty. 17G220 17G220 17G220 HOUSING, HOUSING, outlet HOUSING,...

  • Page 30: Parts

    Parts Parts Parts Parts S340e Systems Systems S340e S340e Systems 3A3437F...
  • Page 31 Parts Ref. Part Part Description Qty. Ref. Part Part Description Qty. Ref. Ref. Part Description Description Qty. Qty. Ref. Ref. Part Description Description Qty. Qty. 2 2 2 17J707 17J707 17J707 HOPPER, HOPPER, HOPPER, 340e, 340e, 340e, with with with 1 1 1 101566 101566...
  • Page 32 Parts S340e Systems Systems (continued) (continued) S340e S340e Systems (continued) 3A3437F...
  • Page 33 Parts Ref. Part Description Qty. Ref. Part Description Qty. Ref. Ref. Part Part Description Description Qty. Qty. Ref. Ref. Part Part Description Description Qty. Qty. – – – – – – – – – – – – – – – 1 1 1 CART, CART,...
  • Page 34 Parts Driver and and Motor Motor Driver Driver Motor 3A3437F...
  • Page 35 Parts Ref. Part Description Qty. Ref. Part Description Qty. Ref. Ref. Part Part Description Description Qty. Qty. Ref. Ref. Part Part Description Description Qty. Qty. – – – – – – – – – – – – – – – 4 4 4 MOTOR, MOTOR, electric...
  • Page 36 Parts Control Box Control Control Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. – – – – – – – – – – – – – – – –...

  • Page 37: Technical Specifications

    Technical Specifications Technical Specifications Specifications Technical Technical Specifications ToughTek ToughTek ToughTek S340e S340e S340e Sprayer Sprayer Sprayer U.S. U.S. U.S. Metric Metric Metric Maximum Fluid Working Pressure 600 psi 4.1 MPa, 41 Bar Stroke Length 2.25 in. 57 mm 150 cycles per minute...

  • Page 38: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

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