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Instructions
LD Oil or Grease
System Packages
Used for dispensing lubricants only. For professional use only.
Not for use in explosive atmospheres.
Maximum Air Pressure: Oil - 150 psi (10 bar, 1.0 MPa); Grease - 100 psi (7 bar, 0.7 MPa)
Maximum Fluid Pressure: Oil - 750 psi (52 bar, 5.2 MPa; Grease - 5000 psi (345 bar, 35 MPa)
LD Oil and Grease System Packages included in this
manual:
•
Oil Pump Wall Bracket Drum or Tote Mounting System
- page 9
•
Oil and Grease Pump Intermediate Bulk Container
(IBC) Tote Package - page 11
•
Oil and Grease Pump Drum Mounted Package -
page 16
•
Oil and Grease Pump Cart Package - page 19
Important Safety Instructions
Read all warnings and instructions in this manual
and all related component instruction manuals
included with your system. Save these
instructions.
Related Component English Manuals
Manual Number
Language
3A4657
Grease Gun
309924
Air Regulator
312668
LD Meter
313938
LD Hose Reel
3A1334
LD Series Oil and Grease Pump
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 7
Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . 7
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . 10
IBC Tote Package . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . 11
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . 12
Hose Reel Installation . . . . . . . . . . . . . . . . . . . . 13
Meter Tray Installation . . . . . . . . . . . . . . . . . . . . 14
Drum Mounted System . . . . . . . . . . . . . . . . . . . . . 16
Cart Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wall Bracket Models and Parts . . . . . . . . . . . . . . . 22
Tote Mounted Models and Parts . . . . . . . . . . . . . . 24
Drum Mounted Models and Parts . . . . . . . . . . . . . 30
Cart Mounted Oil Models and Parts . . . . . . . . . . . 37
Cart Mounted Grease Models and Parts . . . . . . . 42
Fluid Hose Kit Parts . . . . . . . . . . . . . . . . . . . . . . . . 46
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 56
Graco Information . . . . . . . . . . . . . . . . . . . . . . . 56
3A1335K
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Related Manuals for Graco 24H689
Summary of Contents for Graco 24H689
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Page 1: Table Of Contents
Graco Standard Warranty ....56 Graco Information ..... . . 56... -
Page 2: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 3 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 4: Installation
NOTE: To order a ground wire and clamp, order Graco Oil Pump Wall Bracket Drum or IBC Tote Mounting Sys- Part No. 222011. - Page 5 • For BSPT models: 1-1/2 to 2 turns past hand For NPT models order Graco Part No. 24H420 or for tight. BSP models order Graco Part No. 24H419. 4. Install hose (2c) between fluid supply and pump out- •...
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Page 6: Operation
Additional excess pressure is then relieved through both the inlet check relief passage and the • Only use Graco designed suction tubes with a pump cylinder relief passage. built-in relief device for wall mount applications. Pressure is relieved at the pump through the pump inlet relief passage. -
Page 7: Pressure Relief Procedure
Operation Install only one pump per delivery system. Do not use the For example a 3:1 ratio oil pump: pumps in a parallel pump installation. 3:1 ratio x 100 psi air = 300 psi fluid outlet Loss of pump prime can occur if all the following events occur A 3:1 pump is capable of 5:1 on the downstroke and will in sequence: develop 5:1 pressures under normal operation. -
Page 8: Startup
Operation 6. The thermal relief feature of this oil pump can increase the amount of time needed to fully prime the pump when compared to pumps without a ther- mal relief feature. To minimize this effect, prime the pump before connecting it to an already primed dis- tribution system. -
Page 9: Oil Pump Wall Bracket Drum Or Tote Mounting System
LD Oil Pump Wall Bracket Drum or Tote Mounting System LD Oil Pump Wall Bracket Drum or Tote Mounting System Used to wall mount the LD Oil Pump. Used Installation for dispensing lubricants only. For Reference numbers used in the following instructions professional use only. -
Page 10: Pump Installation
LD Oil Pump Wall Bracket Drum or Tote Mounting System Pump Installation Drum Installation 1. Thread the bung adapter (1a) (included with pump (1) into the hole in the center of the wall bracket (4). Hand tighten the bung adapter securely to the bracket. -
Page 11: Ibc Tote Package
LD System IBC Tote Package LD System IBC Tote Package Used to mount an LD pump and hose reel Installation to an IBC Tote. For dispensing lubricants Reference numbers used in the following instructions only. For professional use only. refer to Parts, page 24. Not for use in explosive atmospheres. -
Page 12: Pump Installation
LD System IBC Tote Package Pump Installation pump in place by tightening the gasket screws (1b) . 11). The pump can be either Top Mounted or Drain Mounted on the Tote. Instructions for both installation methods are provided on the following pages. Drain Mounting instructions begin on page 12. -
Page 13: Hose Reel Installation
LD System IBC Tote Package 3. Thread the pump bung adapter (1a) into hole in the Hose Reel Installation pump bracket assembly. Hand tighten securely. . 13). 1. Install the hose reel guide (10a) to the top bracket (9) and secure it in place with the screws (10b) and nuts (10c). -
Page 14: Meter Tray Installation
LD System IBC Tote Package 3. Install the hose reel (14) on the reel bracket (10) as 5. Connect the flexible fluid hose (2c) between the shown in F . 17. pump outlet and reel inlet (F . 19). outlet inlet . - Page 15 LD System IBC Tote Package 2. Adjust the “Z” bracket (11b) to secure the meter tray location as required. . 21 3. Install meter (12) to end of hose. Tighten fitting securely. . 22 3A1335K...
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Page 16: Drum Mounted System
LD Pump Oil and Grease Drum Mounted System LD Pump Oil and Grease Drum Mounted System For oil or grease drum LD pump Pump Installation installation. For dispensing lubricants only. Reference numbers used in the following instructions For professional use only. refer to Parts, page 30. - Page 17 LD Pump Oil and Grease Drum Mounted System Installing Follow Plate (grease models only) 5. Examine follow plate to make sure rubber grommet (15b) is in place in center of the plate (F . 26). 1. Relieve pressure, page 6. 2.
- Page 18 LD Pump Oil and Grease Drum Mounted System 7. Insert pump suction tube through center of rubber grommet (15b) in follow plate (15) (F . 28). suction tube . 28 8. Tighten thumb screws (16a) to secure cover (16) to drum.
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Page 19: Cart Package
LD Pump System Cart Package LD Pump System Cart Package Used to cart mount a drum, LD Pump, Installation meter or grease valve and hose reel. For Reference numbers used in the following instructions dispensing lubricants only. For refer to Parts, page 37. professional use only. - Page 20 LD Pump System Cart Package 3. Secure handle sub-assembly (5a) to cart (5) using 5. Install dispense device (12) to end of hose (F . 16). supplied bolts (5b) as shown in F . 31. Use a Tighten fitting securely. screwdriver to tighten bolts securely.
- Page 21 LD Pump System Cart Package 7. Secure a chain (5e) around the drum as shown in 8. Lock wheel casters to hold cart in place during oper- . 35. Adjust chain to a suitable length for the ation (F . 36). drum size.
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Page 22: Wall Bracket Models And Parts
3:1 Oil Models 5:1 Oil Models 55 Gallon Drum or Gallon 1040R Drum or Model BSPP BSPT Tote 1040R Model BSPP BSPT Tote 24H689 Drum 24H836 Drum 24H690 Drum 24H837 Drum 24H691 Drum 24H838 Drum 24H692 Drum 24H839 Drum 24H693... - Page 23 24H698, 24H839, 24H845 Ref Part No. Description REGULATOR, air pressure, mini, PUMP, 3:1, Universal, NPT, models 24G576 BSPP, CE marked models only: 24H689, 24H692, 24H695, 24H698 24H419 24H693, 24H694, 24H699, 24H700, PUMP, 3:1, Universal, BSPP, models 24G577 24H840, 24H841, 24H846, 24H847...
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Page 24: Tote Mounted Models And Parts
Tote Mounted Models and Parts Tote Mounted Models and Parts Models 3:1 Models Pump Valve Model Reel BSPP BSPT Location Valve Extension 24H701 LDM5 Flex 24H702 LDM5 Rigid 24H703 LDP5 Flex 24H704 LDP5 Rigid 24H705 LDM5 Flex 24H706 LDM5 Rigid 24H707 LDP5 Flex... - Page 25 Tote Mounted Models and Parts Pump Valve Model Reel BSPP BSPT Location Valve Extension 24H731 SIDE LDP5 Flex 24H732 SIDE LDP5 Rigid 24H733 SIDE LDM5 Flex 24H734 SIDE LDM5 Rigid 24H735 SIDE LDP5 Flex 24H736 SIDE LDP5 Rigid 24H737 SIDE LDM5 Flex 24H738...
- Page 26 Tote Mounted Models and Parts Pump Valve Model Reel BSPP BSPT Location Valve Extension 24H880 LDM5 Rigid 24H881 LDP5 Flex 24H882 LDP5 Rigid 24H883 LDM5 Flex 24H884 LDM5 Rigid 24H885 LDP5 Flex 24H886 LDP5 Rigid 24H887 LDM5 Flex 24H888 LDM5 Rigid 24H889 LDP5...
- Page 27 Tote Mounted Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 48 and 49. Ref. Part No. Description Ref. Part No. Description TUBE, metal, LD pump, NPT, models PUMP, 3:1, Universal, NPT, models 16F885 24H701 - 24H704;...
- Page 28 Tote Mounted Models and Parts Ref. Part No. Description Ref. Part No. Description VALVE, metered, LDP5, NPT, flex ext, KIT, accessory, CE, 3:1, models 24J378 model 24H703; 24H715; 24H727; 24H713 - 24H724; 24H737 - 24H748 255277 24H739; 24H869; 24H881; 24H893; KIT, accessory, CE, 5:1, models 24J379 24H905...
- Page 29 Tote Mounted Models and Parts 3A1335K...
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Page 30: Drum Mounted Models And Parts
Drum Mounted Models and Parts Drum Mounted Models and Parts Oil Models 3:1 Oil Models Valve Drum Model BSPP BSPT Valve Extension Dolly 24H799 LDM5 Flex 24H800 LDM5 Rigid 24H801 LDP5 Flex 24H802 LDP5 Rigid 24H803 LDM5 Flex 24H804 LDM5 Rigid 24H805 LDP5... - Page 31 Drum Mounted Models and Parts 5:1 Oil Models Valve Drum Model BSPP BSPT Valve Extension Dolly 24H964 LDM5 Flex 24H965 LDM5 Rigid 24H966 LDP5 Flex 24H967 LDP5 Rigid 24H968 LDM5 Flex 24H969 LDM5 Rigid 24H970 LDP5 Flex 24H971 LDP5 Rigid 24H972 LDM5 Flex...
- Page 32 Drum Mounted Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 47. 3:1 Oil Not CE Marked: 24H799 - 24H810 5:1 Oil Not CE Marked: 24H964 - 24H975 3:1 Oil CE Marked: 24H811 - 24H822 5:1 Oil CE Marked: 24H976 - 24H987 3:1 Oil, Not CE Marked, Dolly: 25C550 - 25C553...
- Page 33 Drum Mounted Models and Parts Ref Part No. Description VALVE, metered, LDP5, NPT, flex ext, 255277 models 24H801; 24H813; 24H966; 24H978 VALVE, metered, LDM5, NPT, flex ext, 255751 models 24H799; 24H811; 24H964; 24H976 VALVE, metered, LDM5, NPT, rigid ext, models 24H800; 24H812; 24H965; 256215 24H977, 25C550, 25C551, 25C554, 25C555...
- Page 34 Drum Mounted Models and Parts Grease Models 50:1 35 pound (15.8 kg) Grease Models 50:1 10-40 kg Grease Models Drum Model BSPP BSPT Model BSPP BSPT Dolly 24R347 24J030 24R348 24J031 24R349 24J032 50:1 30-70 kg Grease Models 24J033 24J034 Model BSPP BSPT...
- Page 35 Drum Mounted Models and Parts Parts Ref Part No. Description KIT, fluid, grease, NPT, 6 ft (1.8 m) Fluid Hose Kit (2), vent valve (7) and air regulator (8) 24H862 models 24J030; 24J036; 24J042, parts are shown on pages 46 and 47. 24C548, 25C549, page 46 KIT, fluid, grease, BSPT, 6 ft (1.8 m), 35 pound (15.8 kg) Not CE Marked: 24J030 - 24J032...
- Page 36 Drum Mounted Models and Parts Ref Part No. Description PLATE, follow, 35 pound (15.8 kg), 24F901 models 24J030 - 24J032, 25C549 PLATE, follow, 120 pound (55 kg), 24F902 models 24J036 - 24J038, 25C548 PLATE, follow, 400 pound (181 kg), 24F903 models 24J0042 - 24J044 COVER, drum, 35 pound (15.8 kg), 24F904...
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Page 37: Cart Mounted Oil Models And Parts
Cart Mounted Oil Models and Parts Cart Mounted Oil Models and Parts Oil Models 3:1 Oil Models Valve Model Reel BSPP BSPT Valve Extension 24H750 LDM5 Flex 24H751 LDM5 Rigid 24H752 LDP5 Flex 24H753 LDP5 Rigid 24H754 LDM5 Flex 24H755 LDM5 Rigid 24H756... - Page 38 Cart Mounted Oil Models and Parts Valve Model Reel BSPP BSPT Valve Extension 24H781 LDP5 Rigid 24H782 LDM5 Flex 24H783 LDM5 Rigid 24H784 LDP5 Flex 24H785 LDP5 Rigid 24H786 LDM5 Flex 24H787 LDM5 Rigid 24H788 LDP5 Flex 24H789 LDP5 Rigid 24H790 LDM5 Flex...
- Page 39 Cart Mounted Oil Models and Parts Valve Model Reel BSPP BSPT Valve Extension 24H929 LDP5 Flex 24H930 LDP5 Rigid 24H931 LDM5 Flex 24H932 LDM5 Rigid 24H933 LDP5 Flex 24H934 LDP5 Rigid 24H935 LDM5 Flex 24H936 LDM5 Rigid 24H937 LDP5 Flex 24H938 LDP5 Rigid...
- Page 40 Cart Mounted Oil Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 47 and 47. Cart, Meter and Reel Cart and Meter Only 3:1 Oil Models, no CE 24H750 - 24H761 3:1 Oil Models, no CE 24H774 - 24H785 5:1 Oil Models, no CE 24H915 - 24H926 5:1 Oil Models, no CE 24H940 - 24H951...
- Page 41 Cart Mounted Oil Models and Parts Ref Part No. Description Ref Part No. Description VALVE, metered, LDP5, NPT, flex ext, KIT, accessory, CE, 3:1, models 24J378 models 24H752, 24H788, 24H917, 24H762 - 24H773; 24H927 - 24H938 255277 24H764, 24H929, 24H776, 24H942, KIT, accessory, CE, 5:1, models 24J379 24H954...
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Page 42: Cart Mounted Grease Models And Parts
Cart Mounted Grease Models and Parts Cart Mounted Grease Models and Parts Grease Models 50:1 120 pound (55 kg) Grease Models Model Reel BSPP BSPT 24J048 24J049 24J050 24J051 24J052 24J053 24J060 24J061 24J062 24J063 24J064 24J065 50:1 400 pound (181 kg) Grease Models Model Reel BSPP... - Page 43 Cart Mounted Grease Models and Parts 50:1 30-70 kg Grease Models Model Reel BSPP BSPT 24R356 24R357 24R358 24R359 24R360 24R361 Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 48. Cart, Metered Valve Only Cart, Reel, Metered Valve Only 120 pound (55 kg) Grease no CE 24J048 - 24J050...
- Page 44 Cart Mounted Grease Models and Parts Ref Part No. Description Ref Part No. Description VALVE, vented, 2-way, NPT, model COVER, drum, 120 pound (55 kg), mod- 110223 24J051, 24J057, 24J063, 24J069, 24F905 els 24J048 - 24J050; 24J060 -24J062; 24R356, 24R359 24R356 - 24R361 VALVE, vented, 2-way, BSPP, models COVER, drum, 400 pound (180 kg),...
- Page 45 Cart Mounted Grease Models and Parts 3A1335K...
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Page 46: Fluid Hose Kit Parts
Fluid Hose Kit (2) Parts Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil or Grease, 6 ft (1.8 m), or 15 ft (5 m) Hose, Without Hose Reel, No CE Mark Oil Models 24H866 - BSPT, 15 ft(5 m) 24H859 - NPT, 6 ft Models: 24H782 - 24H785, 24H948 - 24H951 Models: 24H695, 24H750 - 24H753, 24H799 - 24H802,... - Page 47 Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil or Grease, 6 ft (1.8 m), or 15 ft (5 m) Hose, Without Hose Reel, CE Mark (part 7 & 8 shown for assembly reference only) Oil Models 24H834 - BSPT, 15 ft(5 M) Models: 24H794 - 24H797, 24H960 - 24H963 24H608 - NPT, 6ft Models: 24H698, 24H762 - 24H765, 24H811 -24H814, 24H845,...
- Page 48 Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, No CE Mark Oil Models Grease Models 24J495 - NPT 24J501 - NPT Model: 24J066 Models: 24H701 - 24H704, 24H725 - 24H728, 24H867 - 24H870, 24H891 - 24H894 Description UNION, swivel...
- Page 49 Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, CE Mark (part 7 & 8 shown for assembly reference only) Oil Models Grease Models 24J492 - NPT 24J498 - NPT Models: 24H713 - 24H716, 24H737 - 24H740, 24H879 - Model: 24J069 24H882, 24H903 - 24H906 Description...
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Page 50: Technical Data
Technical Data Technical Data Pump - Pump Technical Data is provided in the LD Series Oil and Grease Pump instruction manual included with pump. Hose Reel - Hose reel Technical Data is provided in the LD Series Enclosed Hose Reels instruction manual included with hose reel. - Page 51 Technical Data IBC Tote Bracket: 24F930, 24F931 Dimensions Pump mounting 2 in.- 11 1/2 NPT thread 10.5 in. (266 mm) 10.7 in. (271 mm) Reel base mount- 4 in. x 4 in. x 0.3 in. (100 mm x 4 in. (100 mm) ing pattern 100 mm x 8.5 mm) 4 in.
- Page 52 Technical Data IBC Tote Pump Bracket: 24F920 (includes 24F910) Dimensions 13.7 in. (350 mm) 8 in. (208 mm) Pump mounting thread 2 in.-11 1/2 NPT 7 in. (182 mm) Maximum allowed weight 8 pounds (3.6 kg) 2 x 0.8 in. (2 x 22 mm) 2 x 0.75 in.
- Page 53 Technical Data Meter Tray: 24F914 Dimensions 3.7 in. (96 mm) 2 x 1 in. (2 x 23.5mm) 2 x 0.8 in. (2 x 21 mm) 6 in. (150 mm) 8 in. (201 mm) 8.25 in. (210 mm) 2 x 2 in. (2 x 50.5 mm) 26.5 in.
- Page 54 Technical Data Cart 120 pound (55 kg) Cart 400 pound (180 kg) Weight capacity 200 pounds (90.7 kg) Weight capacity 500 pounds (226.8 kg) Cart weight 38.5 pounds (17.5 kg) Cart weight 48.5 pounds (22 kg) Dimensions Dimensions 27.5 in. (700 mm) 33.6 in.
- Page 55 Technical Data Fluid Hose Kits (2) Air line component wetted materi- Zinc plated carbon steel, nickel plated brass, buna-n rubber Air line max working pressure with 150 psi (1.03 MPa, 10.3 bar) ball valve and regulator Air line max working pressure with- 300 psi (20.6 MPa, 206.8 bar) out ball valve and regulator Oil line max working pressure...
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Page 56: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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