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Summary of Contents for Cleveland KGT-6-T
- Page 1 Installation, Operation & Service Gas Table Top Kettles MODELS: For models built after July 2002 KGT-6-T KGT-12-T 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Enodis Visit our web site at www.clevelandrange.com SE95010 Rev. 5...
- Page 2 THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES. DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR. ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE TECHNICIAN. RETAIN THIS MANUAL FOR YOUR REFERENCE.
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Page 3: Table Of Contents
TABLE OF CONTENTS Installation Inspection ..........1 Shipping Damage Instructions. -
Page 4: Installation
Improper installation of Table-top models must be positioned on a firm, level product could cause injury or damage. stand (Cleveland ST-28 recommended), or existing This equipment is built to comply with applicable counter top, and bolted in place. These models are standards for manufacturers. -
Page 5: Electrical
Installation must be in accordance with local codes therefore, no water connection is required to the kettle and/or the National Fuel Gas Code ANSI Z223.1 Latest jacket. The kettle can be equipped with optional hot and Edition (USA) or the latest Installation Codes for Gas cold water taps, the taps require 1/2"... -
Page 6: Operating Instructions
OPERATING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION FUNCTION Tilting Handle Used for tilting the kettle. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure. -
Page 7: Operating The Kettle
OPERATING THE KETTLE NOTE: Do not fill kettle above recommended level marked on outside DO NOT ATTEMPT TO OPERATE THIS APPLIANCE of kettle. DURING A POWER FAILURE. NOTE: The Low Water Indicator Light (Red) (4) should not KEEP APPLIANCE AND AREA FREE AND CLEAR OF be lit during kettle operation. -
Page 8: Marine Lock
MARINE LOCK Hold the latch down to unlock tilting mechanism. Pull the handle to tilt kettle. Your unit is equipped with a marine To lock, return the kettle to its upright position and lock to prevent accidental tilting. push handle back. The following procedure should be used to tilt the kettle. -
Page 9: Service Parts
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. -
Page 10: Console
CONSOLE ITEM NO. PART NO. DESCRIPTION QTY. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 ....1 KE51005 RUBBER BOOT ..........1 KE50569-1 KNOB, POTENTIOMETER . -
Page 11: Main Components
MAIN COMPONENTS FAUCET DRAWING ITEM NO. PART NO. DESCRIPTION QTY. SK50403 BRONZE BEARING ..........1 SK50434 WASHER . -
Page 12: Piping Assembly
PIPING ASSEMBLY OVERHEAD VIEW TO MAIN GAS SUPPLY... - Page 13 ORIFICE ADAPTER ..........1 KE54700 ORIFICE SUPPORT BLOCK (KGT-6-T) ....... .1 FI00577 NIPPLE 1/2'' .
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Page 14: Component Mounting Bracket Assembly
COMPONENT MOUNTING BRACKET ASSEMBLY 14 15 ITEM NO. PART NO. DESCRIPTION QTY. KE01928-3 COMPONENT PLATE ASSEMBLY ........1 KE01927-2 COMPONENT MOUNTING PLATE WELDMENT . -
Page 15: Maintenance
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility. -
Page 16: Calibrating Procedure
CALIBRATING PROCEDURE WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to Insure the unit has a vacuum before you begin prevent personal injury. calibrating procedures. If unit requires venting refer to Kettle Venting Instructions on page 15 of this With the kettle empty, turn unit ON and set manual. -
Page 17: Reservoir Fill Procedures
RESERVOIR FILL PROCEDURES C. Fill unit via Street Elbow WARNING: IMPROPER REFILLING OF Attach Street KETTLE JACKET WILL RESULT IN Elbow IRREVERSIBLE DAMAGE TO UNIT. Remove Pressure The kettle's water level must be maintained at the Relief proper level. Under normal operating conditions, the Valve sealed water reservoir should never require the addition of water. -
Page 18: Kettle Jacket Filling & Draining Procedures
Draining Procedure KETTLE JACKET FILLING & DRAINING PROCEDURES DANGER: WORKING ON MACHINES Under normal circumstances the kettle does not require WITH POWER COULD RESULT IN the draining of all fluid. If the red “low water” light is on, SEVERE ELECTRICAL SHOCK. follow the Reservoir Fill Procedures (page 13) in this manual. -
Page 19: Kettle Venting Instructions
KETTLE VENTING VACUUM LEAK TEST INSTRUCTIONS PROCEDURE Pressure Pressure Gauge Gauge Pressure Relief Pressure Valve Relief Valve Water Level Probe The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone: NOTE: Check for and eliminate leaks prior to venting (See Repairing Leaks in Steam Jacketed Kettle Fittings. -
Page 20: Wiring Diagram
WIRING DIAGRAM ITEM NO. PART NO. DESCRIPTION SEE PAGE KE50567-1 L.E.D., RED KE50567-3 L.E.D., GREEN KE50567-2 L.E.D., AMBER SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W RUBBER BOOT KE00458 SOLID STATE CONTROL BOX KE00515 THERMISTOR ASSEMBLY KE50556-1 WATER LEVEL PROBE KE50753-7 RELAY KE50294-1 MERCURY SWITCH KE53838-27... -
Page 21: Operating Sequences
OPERATING SEQUENCES Turn On-Off Switch/ 14 volt transformer is energized and powers solid state control system. Temperature Control Knob "ON" Temperature knob is turned up and control box calls for heat. Relay (RY-1) closes and powers 24 volt transformer. Ignition control box is powered. Ignitor Sparks Gas valve is energized. -
Page 22: Marine Lock Testing Procedure
MARINE LOCK Marine Lock Stop Pin on (Latch) Side to Side Play TESTING Sidebox PROCEDURE Lockwasher Locknut Figure A (Side View) 1. Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A). Side Box 2. -
Page 23: Symbols Legend
Symbol Legend (page 1 of 2) English French Spanish Italian German Chinese-Simplified Chinese-Traditional RISK OF ELECTRICAL SHOCK DANGER DE SECOUSSE ÉLECTRIQUE PELIGRO DE ELECTROCHOQUE PERICOLO DI SCOSSA STROMSCHLAG-GEFAHR SPLASHPROOF ANTIÉCLABOUSSURES A PRUEBA DE SALPICADURAS PROTETTO CONTRO GLI SPRUZZI SPRITZWASSERDICHT DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA... -
Page 24: Symbols Legend
Symbol Legend (page 2 of 2) English French Spanish Italian German Chinese-Simplified Chinese-Traditional AUTOMATIC TEMPERATURE CONTROL LOW WATER COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE NIVEAU BAS DE L'EAU AJUSTE AUTOMATICO DE TEMPERATURA NIVEL DE AGUA BAJO CONTROLLO AUTOMATICO TEMPERATURA LIVELLO BASSO AUTOMATISCHE TEMPERATURREGELUNG WASSERSTAND NIEDRIG BURNER AND/OR ELEMENT ENERGIZED...
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